DeGarmo's Materials and Processes in Manufacturing
12th Edition
ISBN: 9781118987674
Author: J. T. Black, Ronald A. Kohser
Publisher: WILEY
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Textbook Question
Chapter 24, Problem 8P
In Figure 24.12, the feed is 0.006 in. per tooth. The cutter is rotating at an rpm that will produce the desired surface cutting speed of 125 sfpm. The cutter diameter is 3 in. The depth of cut is 0.5 in. The block is 2 in. wide.
- What is the feed rate, in inches per minute, of the milling machine table?
- What is the MRR for this situation?
- What is horsepower (HP) consumed by this process, assuming an 80% efficiency and a HPs value for this material of 1.8?
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The beam is made of elastic perfectly plastic material. Determine the shape factor for the cross
section of the beam (Figure Q3). [Take σy = 250 MPa, yNA = 110.94 mm, I = 78.08 x 106 mm²]
y
25 mm
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25 mm
200 mm
25 mm
125
Figure Q3
A beam of the cross section shown in Figure Q3 is made of a steel that is assumed to be elastic-
perfectectly plastic material with E = 200 GPa and σy = 240 MPa. Determine:
i.
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ii.
The bending moment at which the plastic zones at the top and bottom of the bar are 30
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Chapter 24 Solutions
DeGarmo's Materials and Processes in Manufacturing
Ch. 24 - Suppose that you wanted to machine cast iron with...Ch. 24 - How is the feed per tooth related to the feed rate...Ch. 24 - Why must the number of teeth on the cutter be...Ch. 24 - Why is the question of up or down milling more...Ch. 24 - For producing flat surfaces in mass-production...Ch. 24 - Milling has a higher metal removal rate than...Ch. 24 - Which type of milling (up or down) is being done...Ch. 24 - Why does down milling dull the cutter more rapidly...Ch. 24 - What parameters do you need to specify in order to...Ch. 24 - In Figure 24.2b, the tool material is carbide....
Ch. 24 - What is the advantage of a helical-tooth cutter...Ch. 24 - What would the cutting force diagram for Fc look...Ch. 24 - Could the stub arbor-mounted face mill shown in...Ch. 24 - In a typical solid arbor milling cutter shown in...Ch. 24 - Make some sketches to show how you would you set...Ch. 24 - Make some sketches to show how you would set up a...Ch. 24 - Explain how controlled movements of the work m...Ch. 24 - Prob. 18RQCh. 24 - What is the purpose of the hole-circle plate on a...Ch. 24 - You have selected a feed per tooth and a cutting...Ch. 24 - How much time will be required for a milling...Ch. 24 - If the depth of cut is 0.35 in., what is the metal...Ch. 24 - Prob. 4PCh. 24 - Calculate the spindle rpm and table feed (ipm) for...Ch. 24 - A gray cast iron surface 6 in. wide and 18 in....Ch. 24 - Prob. 7PCh. 24 - In Figure 24.12, the feed is 0.006 in. per tooth....Ch. 24 - Suppose you want to do the job described in...Ch. 24 - The Bridgeport vertical-spindle milling machine is...Ch. 24 - The KC Machine Works, which does job shop...
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