EBK MANUFACTURING ENGINEERING & TECHNOL
7th Edition
ISBN: 9780100793439
Author: KALPAKJIAN
Publisher: YUZU
expand_more
expand_more
format_list_bulleted
Concept explainers
Videos
Textbook Question
Chapter 21, Problem 36QLP
Why does the temperature in cutting depend on the cutting speed, feed, and depth of cut? Explain in terms of the relevant process variables.
Expert Solution & Answer
Want to see the full answer?
Check out a sample textbook solution
Students have asked these similar questions
Please answer with the sketches.
The beam is made of elastic perfectly plastic material. Determine the shape factor for the cross
section of the beam (Figure Q3). [Take σy = 250 MPa, yNA = 110.94 mm, I = 78.08 x 106 mm²]
y
25 mm
75 mm
I
25 mm
200 mm
25 mm
125
Figure Q3
A beam of the cross section shown in Figure Q3 is made of a steel that is assumed to be elastic-
perfectectly plastic material with E = 200 GPa and σy = 240 MPa. Determine:
i.
The shape factor of the cross section
ii.
The bending moment at which the plastic zones at the top and bottom of the bar are 30
mm thick.
15 mm
30 mm
15 mm
30 mm
30 mm
30 mm
Chapter 21 Solutions
EBK MANUFACTURING ENGINEERING & TECHNOL
Ch. 21 - Explain why continuous chips are not necessarily...Ch. 21 - Name the factors that contribute to the formation...Ch. 21 - What is the cutting ratio? Is it always less than...Ch. 21 - Explain the difference between positive and...Ch. 21 - Explain how a dull tool can lead to negative rake...Ch. 21 - Comment on the role and importance relief angle.Ch. 21 - Explain the difference between discontinuous chips...Ch. 21 - Why should we be interested in the magnitude of...Ch. 21 - What are the differences between orthogonal and...Ch. 21 - What is a BUE? Why does it form?
Ch. 21 - Is there any advantage to having a built-up edge...Ch. 21 - What is the function of chip breakers? How do they...Ch. 21 - Identify the forces involved in a cutting...Ch. 21 - Explain the characteristics of different types of...Ch. 21 - List the factors that contribute to poor surface...Ch. 21 - Explain what is meant by the term machinability...Ch. 21 - What is shaving in machining? When would it be...Ch. 21 - List reasons that machining operations may be...Ch. 21 - Are the locations of maximum temperature and...Ch. 21 - Is material ductility important for machinability?...Ch. 21 - Explain why studying the types of chips produced...Ch. 21 - Prob. 22QLPCh. 21 - Tool life can be almost infinite at low cutting...Ch. 21 - Explain the consequences of allowing temperatures...Ch. 21 - The cutting force increases with the depth of cut...Ch. 21 - Why is it not always advisable to increase the...Ch. 21 - What are the consequences if a cutting tool chips?Ch. 21 - What are the effects of performing a cutting...Ch. 21 - Prob. 29QLPCh. 21 - Prob. 30QLPCh. 21 - Prob. 31QLPCh. 21 - Prob. 32QLPCh. 21 - Comment on your observations regarding Figs. 21.1...Ch. 21 - Prob. 34QLPCh. 21 - Comment on your observations regarding the...Ch. 21 - Why does the temperature in cutting depend on the...Ch. 21 - You will note that the values of a and b in Eq....Ch. 21 - Prob. 38QLPCh. 21 - Prob. 39QLPCh. 21 - Explain whether it is desirable to have a high or...Ch. 21 - The Taylor tool-life equation is directly...Ch. 21 - Prob. 42QLPCh. 21 - Why are tool temperatures low at low cutting...Ch. 21 - Can high-speed machining be performed without the...Ch. 21 - Prob. 45QLPCh. 21 - Prob. 46QLPCh. 21 - State whether or not the following statements are...Ch. 21 - Let n = 0.5 and C = 400 in the Taylor equation for...Ch. 21 - Assume that, in orthogonal cutting, the rake angle...Ch. 21 - Prob. 50QTPCh. 21 - Prob. 51QTPCh. 21 - Using trigonometric relationships, derive an...Ch. 21 - An orthogonal cutting operation is being carried...Ch. 21 - Prob. 54QTPCh. 21 - Prob. 55QTPCh. 21 - Prob. 56QTPCh. 21 - Show that, for the same shear angle, there are two...Ch. 21 - With appropriate diagrams, show how the use of a...Ch. 21 - In a cutting operation using a 5 rake angle, the...Ch. 21 - For a turning operation using a ceramic cutting...Ch. 21 - In Example 21.3, if the cutting speed V is...Ch. 21 - Using Eq. (21.30), select an appropriate feed for...Ch. 21 - With a carbide tool, the temperature in a cutting...Ch. 21 - The following flank wear data were collected in a...Ch. 21 - The following data are available from orthogonal...Ch. 21 - Prob. 66QTPCh. 21 - Design an experimental setup whereby orthogonal...Ch. 21 - Describe your thoughts on whether chips produced...Ch. 21 - Recall that cutting tools can be designed so that...Ch. 21 - Recall that the chip-formation mechanism also can...Ch. 21 - Prob. 73SDPCh. 21 - Describe your thoughts regarding the recycling of...Ch. 21 - List products that can be directly produced from...Ch. 21 - Obtain a wood planer and some wood specimens. Show...Ch. 21 - It has been noted that the chips from certain...Ch. 21 - As we have seen, chips carry away the majority of...
Knowledge Booster
Learn more about
Need a deep-dive on the concept behind this application? Look no further. Learn more about this topic, mechanical-engineering and related others by exploring similar questions and additional content below.Similar questions
- A torque of magnitude T = 12 kNm is applied to the end of a tank containing compressed air under a pressure of 8 MPa (Figure Q1). The tank has a 180 mm inner diameter and a 12 mm wall thickness. As a result of several tensile tests, it has been found that tensile yeild strength is σy = 250 MPa for thr grade of steel used. Determine the factor of safety with respect to yeild, using: (a) The maximum shearing stress theory (b) The maximum distortion energy theory T Figure Q1arrow_forwardAn external pressure of 12 MPa is applied to a closed-end thick cylinder of internal diameter 150 mm and external diameter 300 mm. If the maximum hoop stress on the inner surface of the cylinder is limited to 30 MPa: (a) What maximum internal pressure can be applied to the cylinder? (b) Sketch the variation of hoop and radial stresses across the cylinder wall. (c) What will be the change in the outside diameter when the above pressure is applied? [Take E = 207 GPa and v = 0.29]arrow_forwardso A 4 I need a detailed drawing with explanation し i need drawing in solution motion is as follows; 1- Dwell 45°. Plot the displacement diagram for a cam with flat follower of width 14 mm. The required 2- Rising 60 mm in 90° with Simple Harmonic Motion. 3- Dwell 90°. 4- Falling 60 mm for 90° with Simple Harmonic Motion. 5- Dwell 45°. cam is 50 mm. Then design the cam profile to give the above displacement diagram if the minimum circle diameter of the か ---2-125 750 x2.01 98Parrow_forward
- Figure below shows a link mechanism in which the link OA rotates uniformly in an anticlockwise direction at 10 rad/s. the lengths of the various links are OA=75 mm, OB-150 mm, BC=150 mm, CD-300 mm. Determine for the position shown, the sliding velocity of D. A 45 B Space Diagram o NTS (Not-to-Scale) C Darrow_forwardI need a detailed drawing with explanation so Solle 4 يكا Pax Pu + 96** motion is as follows; 1- Dwell 45°. Plot the displacement diagram for a cam with flat follower of width 14 mm. The required 2- Rising 60 mm in 90° with Simple Harmonic Motion. 3- Dwell 90°. 4- Falling 60 mm for 90° with Simple Harmonic Motion. 5- Dwell 45°. cam is 50 mm. Then design the cam profile to give the above displacement diagram if the minimum circle diameter of the 55 ---20125 750 X 2.01 1989arrow_forwardAshaft fitted with a flywheel rotates at 300 rpm. and drives a machine. The torque required to drive the machine varies in a cyclic manner over a period of 2 revolutions. The torque drops from 20,000 Nm to 10,000 Nm uniformly during 90 degrees and remains constant for the following 180 degrees. It then rises uniformly to 35,000 Nm during the next 225 degrees and after that it drops to 20,000 in a uniform manner for 225 degrees, the cycle being repeated thereafter. Determine the power required to drive the machine and percentage fluctuation in speed, if the driving torque applied to the shaft is constant and the mass of the flywheel is 12 tonnes with radius of gyration of 500 mm. What is the maximum angular acceleration of the flywheel. 35,000 TNM 20,000 10,000 0 90 270 495 Crank angle 8 degrees 720arrow_forward
- chanism shown in figure below, the crank OA rotates at 60 RPM counterclockwise. The velocity diagram is also drawn to scale (take dimensions from space diagram). Knowing that QCD is rigid plate, determine: a. Linear acceleration of slider at B, b. Angular acceleration of the links AC, plate CQD, and BD. D Space Diagram Scale 1:10 A ES a o,p,g b Velocity Diagram Scale 50 mm/(m/s) darrow_forwardA thick closed cylinder, 100 mm inner diameter and 200 mm outer diameter is subjected to an internal pressure of 230 MPa and outer pressure of 70 MPa. Modulus of elasticity, E=200 GPa. and Poisson's ratio is 0.3, determine: i) The maximum hoop stress ii) The maximum shear stress iii) The new dimension of the outer diameter due to these inner and outer pressures.arrow_forwardA ә レ shaft fitted with a flywheel rotates at 300 rpm. and drives a machine. The torque required to drive the machine varies in a cyclic manner over a period of 2 revolutions. The torque drops from 20,000 Nm to 10,000 Nm uniformly during 90 degrees and remains constant for the following 180 degrees. It then rises uniformly to 35,000 Nm during the next 225 degrees and after that it drops to 20,000 in a uniform manner for 225 degrees, the cycle being repeated thereafter. Determine the power required to drive the machine and percentage fluctuation in speed, if the driving torque applied to the shaft is constant and the mass of the flywheel is 12 tonnes with radius of gyration of 500 mm. What is the maximum angular acceleration of the flywheel. 35,000 TNm 20,000 10,000 495 Crank angle 8 degrees 270 0 90 か ---20125 750 X 2.01 44 720 sarrow_forward
- The gas tank is made from A-36 steel (σy = 250 MPa) and has an inner diameter of 3.50 m. If the tank is designed to withstand a pressure of 1.2 MPa, determine the required minimum wall thickness to the nearest millimeter using (a) The maximum-shear-stress theory (b) Maximum distortion- energy theory. Apply a factor of safety of 1.5 against yielding.arrow_forwardә レ Figure below shows a link mechanism in which the link OA rotates uniformly in an anticlockwise direction at 10 rad/s. the lengths of the various links are OA=75 mm, OB-150 mm, BC=150 mm, CD-300 mm. Determine for the position shown, the sliding velocity of D. A A B # Space Diagram o NTS (Not-to-Scale) C 10 =--20125 735) 750 x2.01 اهarrow_forward2 レ Tanism in which the link OA mm. O anticlockwise direction at 10 rad/s, the lengths of the various links are OA=75mm, OB=150mm, BC=150mm,CD=300mm. Determine for the position shown, the sliding velocity of D. A A Space Diagram o NT$ (Not-to-Scale) B # C か 750 x2.01 165 79622arrow_forward
arrow_back_ios
SEE MORE QUESTIONS
arrow_forward_ios
Recommended textbooks for you
Elements Of ElectromagneticsMechanical EngineeringISBN:9780190698614Author:Sadiku, Matthew N. O.Publisher:Oxford University Press
Mechanics of Materials (10th Edition)Mechanical EngineeringISBN:9780134319650Author:Russell C. HibbelerPublisher:PEARSON
Thermodynamics: An Engineering ApproachMechanical EngineeringISBN:9781259822674Author:Yunus A. Cengel Dr., Michael A. BolesPublisher:McGraw-Hill Education
Control Systems EngineeringMechanical EngineeringISBN:9781118170519Author:Norman S. NisePublisher:WILEY
Mechanics of Materials (MindTap Course List)Mechanical EngineeringISBN:9781337093347Author:Barry J. Goodno, James M. GerePublisher:Cengage Learning
Engineering Mechanics: StaticsMechanical EngineeringISBN:9781118807330Author:James L. Meriam, L. G. Kraige, J. N. BoltonPublisher:WILEY
Elements Of Electromagnetics
Mechanical Engineering
ISBN:9780190698614
Author:Sadiku, Matthew N. O.
Publisher:Oxford University Press
Mechanics of Materials (10th Edition)
Mechanical Engineering
ISBN:9780134319650
Author:Russell C. Hibbeler
Publisher:PEARSON
Thermodynamics: An Engineering Approach
Mechanical Engineering
ISBN:9781259822674
Author:Yunus A. Cengel Dr., Michael A. Boles
Publisher:McGraw-Hill Education
Control Systems Engineering
Mechanical Engineering
ISBN:9781118170519
Author:Norman S. Nise
Publisher:WILEY
Mechanics of Materials (MindTap Course List)
Mechanical Engineering
ISBN:9781337093347
Author:Barry J. Goodno, James M. Gere
Publisher:Cengage Learning
Engineering Mechanics: Statics
Mechanical Engineering
ISBN:9781118807330
Author:James L. Meriam, L. G. Kraige, J. N. Bolton
Publisher:WILEY
The Most Common Metal Machining Processes (Metal Machining Video 1); Author: Sofeast Ltd;https://www.youtube.com/watch?v=uxVJ3qtezGw;License: Standard YouTube License, CC-BY
Machining process and Machine Tools; Author: Amar Gandhi;https://www.youtube.com/watch?v=X2mUJ8baaE0;License: Standard Youtube License