EBK MANUFACTURING ENGINEERING & TECHNOL
7th Edition
ISBN: 9780100793439
Author: KALPAKJIAN
Publisher: YUZU
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Chapter 21, Problem 2RQ
Name the factors that contribute to the formation of discontinuous chips.
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aversity of Baoyion
aculty of Engineering-AIMusyab
Automobile Eng. Dep.
Year: 2022-2023,
st Course, 1st Attempt
Stage: 3rd
Subject: Heat Transfer I
Date: 2023\01\23- Monday
Time: 3 Hours
Q4: A thick slab of copper initially at a uniform temperature of 20°C is suddenly exposed
to radiation at one surface such that the net heat flux is maintained at a constant value of
3×105 W/m². Using the explicit finite-difference techniques with a space increment of Ax
=
= 75 mm, determine the temperature at the irradiated surface and at an interior point that is
150 mm from the surface after 2 min have elapsed.
Q5:
(12.5 M)
A) A steel bar 2.5 cm square and 7.5 cm long is initially at a temperature of 250°C. It is
immersed in a tank of oil maintained at 30°C. The heat-transfer coefficient is 570 W/m². C.
Calculate the temperature in the center of the bar after 3 min.
B) Air at 90°C and atmospheric pressure flows over a horizontal flat plate at 60 m/s. The
plate is 60 cm square and is maintained at a…
University of Baby on
Faculty of Engineering-AIMusyab
Automobile Eng. Dep.
Year: 2022-2023.
1 Course, 1" Attempt
Stage 3
Subject Heat Transfer I
Date: 2023 01 23- Monday
Time: 3 Hours
Notes:
Q1:
•
•
Answer four questions only
Use Troles and Appendices
A) A flat wall is exposed to an environmental temperature of 38°C. The wall is covered
with a layer of insulation 2.5 cm thick whose thermal conductivity is 1.4 W/m. C,
and the temperature of the wall on the inside of the insulation is 315°C. The wall
loses heat to the environment by convection. Compute the value of the convection
heat-transfer coefficient that must be maintained on the outer surface of the
insulation to ensure that the outer-surface temperature does not exceed 41°C.
B) A vertical square plate, 30 cm on a side, is maintained at 50°C and exposed to room
air at 20°C. The surface emissivity is 0.8. Calculate the total heat lost by both sides
of the plate.
(12.5 M)
Q2: An aluminum fin 1.5 mm thick is placed on a circular tube…
Solve using graphical method and analytical method, only expert should solve
Chapter 21 Solutions
EBK MANUFACTURING ENGINEERING & TECHNOL
Ch. 21 - Explain why continuous chips are not necessarily...Ch. 21 - Name the factors that contribute to the formation...Ch. 21 - What is the cutting ratio? Is it always less than...Ch. 21 - Explain the difference between positive and...Ch. 21 - Explain how a dull tool can lead to negative rake...Ch. 21 - Comment on the role and importance relief angle.Ch. 21 - Explain the difference between discontinuous chips...Ch. 21 - Why should we be interested in the magnitude of...Ch. 21 - What are the differences between orthogonal and...Ch. 21 - What is a BUE? Why does it form?
Ch. 21 - Is there any advantage to having a built-up edge...Ch. 21 - What is the function of chip breakers? How do they...Ch. 21 - Identify the forces involved in a cutting...Ch. 21 - Explain the characteristics of different types of...Ch. 21 - List the factors that contribute to poor surface...Ch. 21 - Explain what is meant by the term machinability...Ch. 21 - What is shaving in machining? When would it be...Ch. 21 - List reasons that machining operations may be...Ch. 21 - Are the locations of maximum temperature and...Ch. 21 - Is material ductility important for machinability?...Ch. 21 - Explain why studying the types of chips produced...Ch. 21 - Prob. 22QLPCh. 21 - Tool life can be almost infinite at low cutting...Ch. 21 - Explain the consequences of allowing temperatures...Ch. 21 - The cutting force increases with the depth of cut...Ch. 21 - Why is it not always advisable to increase the...Ch. 21 - What are the consequences if a cutting tool chips?Ch. 21 - What are the effects of performing a cutting...Ch. 21 - Prob. 29QLPCh. 21 - Prob. 30QLPCh. 21 - Prob. 31QLPCh. 21 - Prob. 32QLPCh. 21 - Comment on your observations regarding Figs. 21.1...Ch. 21 - Prob. 34QLPCh. 21 - Comment on your observations regarding the...Ch. 21 - Why does the temperature in cutting depend on the...Ch. 21 - You will note that the values of a and b in Eq....Ch. 21 - Prob. 38QLPCh. 21 - Prob. 39QLPCh. 21 - Explain whether it is desirable to have a high or...Ch. 21 - The Taylor tool-life equation is directly...Ch. 21 - Prob. 42QLPCh. 21 - Why are tool temperatures low at low cutting...Ch. 21 - Can high-speed machining be performed without the...Ch. 21 - Prob. 45QLPCh. 21 - Prob. 46QLPCh. 21 - State whether or not the following statements are...Ch. 21 - Let n = 0.5 and C = 400 in the Taylor equation for...Ch. 21 - Assume that, in orthogonal cutting, the rake angle...Ch. 21 - Prob. 50QTPCh. 21 - Prob. 51QTPCh. 21 - Using trigonometric relationships, derive an...Ch. 21 - An orthogonal cutting operation is being carried...Ch. 21 - Prob. 54QTPCh. 21 - Prob. 55QTPCh. 21 - Prob. 56QTPCh. 21 - Show that, for the same shear angle, there are two...Ch. 21 - With appropriate diagrams, show how the use of a...Ch. 21 - In a cutting operation using a 5 rake angle, the...Ch. 21 - For a turning operation using a ceramic cutting...Ch. 21 - In Example 21.3, if the cutting speed V is...Ch. 21 - Using Eq. (21.30), select an appropriate feed for...Ch. 21 - With a carbide tool, the temperature in a cutting...Ch. 21 - The following flank wear data were collected in a...Ch. 21 - The following data are available from orthogonal...Ch. 21 - Prob. 66QTPCh. 21 - Design an experimental setup whereby orthogonal...Ch. 21 - Describe your thoughts on whether chips produced...Ch. 21 - Recall that cutting tools can be designed so that...Ch. 21 - Recall that the chip-formation mechanism also can...Ch. 21 - Prob. 73SDPCh. 21 - Describe your thoughts regarding the recycling of...Ch. 21 - List products that can be directly produced from...Ch. 21 - Obtain a wood planer and some wood specimens. Show...Ch. 21 - It has been noted that the chips from certain...Ch. 21 - As we have seen, chips carry away the majority of...
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