Degarmo's Materials And Processes In Manufacturing
13th Edition
ISBN: 9781119492825
Author: Black, J. Temple, Kohser, Ronald A., Author.
Publisher: Wiley,
expand_more
expand_more
format_list_bulleted
Concept explainers
Textbook Question
Chapter 21, Problem 19P
For a turning process, the horsepower required was 24 hp. The metal removal rate was
Expert Solution & Answer
Want to see the full answer?
Check out a sample textbook solutionStudents have asked these similar questions
1.10A O50 mild steel bar is being turned at 1.70 revis on a multi-tool center lathe having nine tools. For all tools the depth of
cut is 4mm. the feed is 0.255mm/rev, and the specific cutting pressure is 1 545N mm?.
Calculate the total power consumed for the operation
1.10A O50 mild steel bar is being tumed at 1.70 revis on a multi-tool center lathe having nine tools. For all tools the depth of
cut is 4mm, the feed is 0.255mm/rev, and the specific cutting pressure is 1 545N/mm.
Calculate the total power consumed for the operation
Tool life testing on a lathe machine under the conditions given value of n and C as 0.12 and 130. If the coolent are used C is increased by 10% .Find out percentage increase in tool life if the velocity is 90 m/min.
Chapter 21 Solutions
Degarmo's Materials And Processes In Manufacturing
Ch. 21 - Why has the metal-cutting process resisted...Ch. 21 - What variables must be considered in understanding...Ch. 21 - Which of the seven basic chip formation processes...Ch. 21 - How is feed related to speed in the machining...Ch. 21 - Before you select speed and feed for a machining...Ch. 21 - Milling has two feeds. What are they, and which...Ch. 21 - What is the fundamental mechanism of chip...Ch. 21 - What is the difference between oblique machining...Ch. 21 - What are the implications of Figure 21.13, given...Ch. 21 - Note that the units for the approximate equation...
Ch. 21 - For orthogonal machining, the cutting edge radius...Ch. 21 - How do the magnitude of the strain and strain rate...Ch. 21 - Why is titanium such a difficult metal to machine?...Ch. 21 - Explain why you get segmented or discontinuous...Ch. 21 - Why is metal cutting shear stress such an...Ch. 21 - Which of the three cutting forces in oblique...Ch. 21 - How is the energy in a machining process typically...Ch. 21 - Where does the energy consumed in metal cutting...Ch. 21 - What are two ways of estimating the primary...Ch. 21 - What are the three different ways to perform...Ch. 21 - Why does the cutting force Fc increase with...Ch. 21 - Why doesnt the cutting force Fc increase with...Ch. 21 - Prob. 23RQCh. 21 - How does the selection of the machining parameters...Ch. 21 - Suppose you had a machining operation (boring)...Ch. 21 - Make a sketch like that shown in Figure 21.1 with...Ch. 21 - Show how you would do near orthogonal machining in...Ch. 21 - Can you do orthogonal machining on a shaper or...Ch. 21 - What process and material combination would yield...Ch. 21 - What is meant by the statement that machining...Ch. 21 - Prob. 31RQCh. 21 - Figure 21.4 provides suggested cutting speeds and...Ch. 21 - For problem 1, suppose you selected a speed of 145...Ch. 21 - If the cutting forces is 1000 lb calculate the...Ch. 21 - Explain how you would estimate the cutting force...Ch. 21 - For a turning operation, you have selected a...Ch. 21 - For a slab milling operation using a...Ch. 21 - The power required to machine metal is related to...Ch. 21 - In order to drill a hole in the material described...Ch. 21 - Suppose you have the data in Table 21.A obtained...Ch. 21 - Calculate the horsepower that a process is going...Ch. 21 - Explain how you would estimate the cutting force...Ch. 21 - Derive equations for F and N using the circular...Ch. 21 - Prob. 14PCh. 21 - Prob. 15PCh. 21 - A manufacturing engineer needs an estimate of the...Ch. 21 - Using Figure 21.4 for input data, determine the...Ch. 21 - Estimate the horsepower needed to remove metal at...Ch. 21 - For a turning process, the horsepower required was...
Additional Engineering Textbook Solutions
Find more solutions based on key concepts
F46. Determine the moment of the force about point O.
Engineering Mechanics: Statics
In each case, determine the moment of the force about point O. Prob. P3-1
Statics and Mechanics of Materials (5th Edition)
The performance data of Problem 10.57 are for a 36-in.-diameter fan wheel. The fan also is manufactured with 4...
Fox and McDonald's Introduction to Fluid Mechanics
The impulses created by a falling weight onto a sample of URETHANE foam and CONFOR foam.
Engineering Mechanics: Statics & Dynamics (14th Edition)
What parts are included in the vehicle chassis?
Automotive Technology: Principles, Diagnosis, and Service (5th Edition)
ICA 8-57
A 100-watt [W] motor (60% efficient) is available to raise a load 5 meters [m] into the air. If the ta...
Thinking Like an Engineer: An Active Learning Approach (3rd Edition)
Knowledge Booster
Learn more about
Need a deep-dive on the concept behind this application? Look no further. Learn more about this topic, mechanical-engineering and related others by exploring similar questions and additional content below.Similar questions
- Q1. Calculate the time required to machine a workpiece 170 mm long, 60 mm diameter to 165 mm long 50 mm diameter. The workpiece rotates at 440 rpm, feed is 0.3 mm/rev and maximum depth of cut is 2 mm. Assume total approach and overtravel distance as 5 mm for turning operation. Answer Q2. A gray cast iron surface 280 wide and 540mm long may be machined either on a vertical milling machine, using a 100mm - diameter face mill having eight inserted HSS teeth, or on a horizontal milling machine using an HSS slab mill with eight teeth on a 200-mm. diameter. Which machine has the faster cutting time? The values of feed per tooth and cutting speed for both processes are 0.4mm/tooth and 80m/min, respectively. The depth of cut = 3.0 mm and assume A and O equal to 5. Answerarrow_forwardA number of through holes with 10-mm-diameter have been drilled through 30-mm thick cast iron plate. At a cutting speed of 25 m/min, the high-speed steel drill tool lasted for 44 holes. But, when the cutting speed increased to 35 m/min, the drill tool lasted for only five holes. The feed used in the both cases is 0.08 mm/rev. Determine the values of n and Cin the Taylor tool life equation for the data, where cutting speed v is expressed in m/min, and tool life T is expressed in min.arrow_forwardManufacturing processarrow_forward
- Please solve question 2,3 and 13. Determine the % change in the machine time for an USM operation cutting WC plate when the tool material is changed from copper to stainless steel. Take ratio of flow stress of WC to flow stress of copper is 4.6 and the ratio of flow stress of WC to the flow stress of SST is 1.2.arrow_forward100 mm is to be turned at 200 rev/min and feed A batch of 500 jobs of diameter 50 mm and length 0.2 mm/rev. Applying Taylor's equation VTO.25 = 160, the tool %3D life is minutes is (a) 20.36 (b) 22.43 (c) 674 (d) 28.20arrow_forwardExample 2. energy per hole during each revolution. Each piercing takes 40 per cent of the time needed to make one revolution. The punch receives power through a gear reduction unit which in turn is fed by a motor driven belt pulley 800 mm diameter and turning at 210 r.p.m. Find the power of the electric motor if overall efficiency of the transmission unit is 80 per cent. Design a cast iron flywheel to be used with the punching machine for a coefficient of steadiness of 5, if the space considerations limit A punching press pierces 35 hotes per minute in a plate using 10 kN-m of the maximum diameter to 1.3 m. Allowable shear stress in the shaft material = 50 MPa Allowable tensile stress for cast iron = 4 MPaarrow_forward
- Question 3. A cemented carbide tool is used to turn a part with length = 18.0 in and diameter = 3.0 in. The parameters in the Taylor equation are: n= 0.27 and C = 1200. The rate for the operator and machine tool = $33.00/hr, and the tooling cost per cutting edge = $2.00. It takes 3.0 min to load and unload the workpart and 1.50 min to change tools. The feed = 0.013 in/rev. Determine: a) Cutting speed for maximum production rate, b) Tool life in min of cutting, and c) Cycle time and cost per unit of product.arrow_forwardIn a lathe machine, the maximum torque transmitted by a shaft exceeds the mean torque by 11 %. A power of 3 kW has to be transmitted to another shaft at a speed of 625 rpm. What should be the value of Maximum torque ? The maximum torque transmitted in N-m, Answerarrow_forwardQ3 Provided below is the Tool life data for cutting low carbon steel with HSS tool. Draw the tool life relation and 1- find the n and c exponent for the tool life equation 2- find the cutting speed for 14 min tool life Cutting Speed (ft/min) 250 180 150 100 Tool Life (min) 2 5 10 30arrow_forward
- The surface finish specification in a turning job is 0.90 um. The work material is cast iron. The cutting conditions have been selected as follows: v =90 m/min, f -0.23 mm/rev, and d = 2.2 mm. The nose radius of the cutting tool must be selected. Determine the minimum nose radius that will obtain the specified finish in this operation. oichie 0 90. m The wok matedal i material isarrow_forwardi need the answer quicklyarrow_forwardManufacturing Process In a turning operation on stainless steel with hardness = 200 HB, the cutting speed = 200m/min, feed = 0.25 mm/rev, and depth of cut =7.5 mm. Determine how much power will the lathe machine draw in performing this operation if its mechanical efficiency = 90 %. Use specific energy value is: U = 2.8 J/mmarrow_forward
arrow_back_ios
SEE MORE QUESTIONS
arrow_forward_ios
Recommended textbooks for you
- Elements Of ElectromagneticsMechanical EngineeringISBN:9780190698614Author:Sadiku, Matthew N. O.Publisher:Oxford University PressMechanics of Materials (10th Edition)Mechanical EngineeringISBN:9780134319650Author:Russell C. HibbelerPublisher:PEARSONThermodynamics: An Engineering ApproachMechanical EngineeringISBN:9781259822674Author:Yunus A. Cengel Dr., Michael A. BolesPublisher:McGraw-Hill Education
- Control Systems EngineeringMechanical EngineeringISBN:9781118170519Author:Norman S. NisePublisher:WILEYMechanics of Materials (MindTap Course List)Mechanical EngineeringISBN:9781337093347Author:Barry J. Goodno, James M. GerePublisher:Cengage LearningEngineering Mechanics: StaticsMechanical EngineeringISBN:9781118807330Author:James L. Meriam, L. G. Kraige, J. N. BoltonPublisher:WILEY
Elements Of Electromagnetics
Mechanical Engineering
ISBN:9780190698614
Author:Sadiku, Matthew N. O.
Publisher:Oxford University Press
Mechanics of Materials (10th Edition)
Mechanical Engineering
ISBN:9780134319650
Author:Russell C. Hibbeler
Publisher:PEARSON
Thermodynamics: An Engineering Approach
Mechanical Engineering
ISBN:9781259822674
Author:Yunus A. Cengel Dr., Michael A. Boles
Publisher:McGraw-Hill Education
Control Systems Engineering
Mechanical Engineering
ISBN:9781118170519
Author:Norman S. Nise
Publisher:WILEY
Mechanics of Materials (MindTap Course List)
Mechanical Engineering
ISBN:9781337093347
Author:Barry J. Goodno, James M. Gere
Publisher:Cengage Learning
Engineering Mechanics: Statics
Mechanical Engineering
ISBN:9781118807330
Author:James L. Meriam, L. G. Kraige, J. N. Bolton
Publisher:WILEY
The Most Common Metal Machining Processes (Metal Machining Video 1); Author: Sofeast Ltd;https://www.youtube.com/watch?v=uxVJ3qtezGw;License: Standard YouTube License, CC-BY
Machining process and Machine Tools; Author: Amar Gandhi;https://www.youtube.com/watch?v=X2mUJ8baaE0;License: Standard Youtube License