Manufacturing Engineering & Technology
7th Edition
ISBN: 9780133128741
Author: Serope Kalpakjian, Steven Schmid
Publisher: Prentice Hall
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Chapter 19, Problem 42QTP
Estimate the die-clamping force required for injection molding five identical 8-in.-diameter disks in one die. Include the runners of appropriate length and diameter.
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motor supplies 200 kW at 6 Hz to flange A of the shaft shown in Figure. Gear B transfers 125 W of power to operating machinery in the factory, and the remaining power in the shaft is mansferred by gear D. Shafts (1) and (2) are solid aluminum (G = 28 GPa) shafts that have the same diameter and an allowable shear stress of t= 40 MPa. Shaft (3) is a solid steel (G = 80 GPa) shaft with an allowable shear stress of t = 55 MPa. Determine:
a) the minimum permissible diameter for aluminum shafts (1) and (2)
b) the minimum permissible diameter for steel shaft (3).
c) the rotation angle of gear D with respect to flange A if the shafts have the minimum permissible diameters as determined in (a) and (b).
Chapter 19 Solutions
Manufacturing Engineering & Technology
Ch. 19 - What are the forms of raw materials for processing...Ch. 19 - What is extrusion? What products are produced by...Ch. 19 - Describe the features of an extruder screw and...Ch. 19 - How are injection-molding machines rated?Ch. 19 - What is (a) a parison, (b) a plastisol, and (c) a...Ch. 19 - How is thin plastic film produced?Ch. 19 - List several common products that can be made by...Ch. 19 - What similarities and differences are there...Ch. 19 - Explain the difference between potting and...Ch. 19 - What is thermoforming?
Ch. 19 - Describe runner, gate, sprue, and well.Ch. 19 - Describe the advantages of cold-forming plastics...Ch. 19 - What are the characteristics of filament-wound...Ch. 19 - Describe the methods that can be used to make...Ch. 19 - What is pultrusion? Pulforming?Ch. 19 - How are very thin plastic film produced?Ch. 19 - What process is used to make foam drinking cups?Ch. 19 - If a polymer is in the form of a thin sheet, is it...Ch. 19 - How are polymer fibers made? Why are they much...Ch. 19 - What are the advantages of coextrusion?Ch. 19 - Explain how latex rubber gloves are made.Ch. 19 - Describe the features of a screw extruder...Ch. 19 - Explain why injection molding is capable of...Ch. 19 - Prob. 24QLPCh. 19 - Explain the reasons that some plastic-forming...Ch. 19 - Describe the problems involved in recycling...Ch. 19 - Can thermosetting plastics be used in injection...Ch. 19 - Inspect some plastic containers, such as those...Ch. 19 - An injection-molded nylon gear is found to contain...Ch. 19 - Explain why operations such as blow molding and...Ch. 19 - Prob. 31QLPCh. 19 - Typical production rates are given in Table 19.2....Ch. 19 - What determines the cycle time for (a) injection...Ch. 19 - Does the pull-in defect (sink marks) shown in Fig....Ch. 19 - What determines the intervals at which the...Ch. 19 - Identify processes that would be suitable for...Ch. 19 - Identify processes that are capable of producing...Ch. 19 - Inspect several electrical components, such as...Ch. 19 - Inspect several similar products that are made of...Ch. 19 - What are the advantages of using whiskers a...Ch. 19 - Construct a table that lists the main...Ch. 19 - Estimate the die-clamping force required for...Ch. 19 - A 2-Iitcr plastic beverage bottle is made by blow...Ch. 19 - Consider a Styrofoam drinking cup. Measure the...Ch. 19 - In Fig. 19.2, what flight angle, , should be used...Ch. 19 - Make a survey of a variety of sports equipment,...Ch. 19 - Explain the design considerations involved in...Ch. 19 - Give examples of several parts suitable for insert...Ch. 19 - Give other examples of design modifications in...Ch. 19 - With specific examples, discuss the design issues...Ch. 19 - Die swell in extrusion is radially uniform for...Ch. 19 - Inspect various plastic components in a typical...Ch. 19 - It is well known that plastic forks, spoons, and...Ch. 19 - Prob. 55SDPCh. 19 - Make a survey of the technical literature, and...Ch. 19 - Prob. 57SDPCh. 19 - Prob. 58SDPCh. 19 - Prob. 59SDPCh. 19 - Examine some common and colorful plastic poker...Ch. 19 - Obtain different styles of toothpaste tubes,...Ch. 19 - By incorporating small amounts of blowing agent,...
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