Manufacturing Engineering & Technology
7th Edition
ISBN: 9780133128741
Author: Serope Kalpakjian, Steven Schmid
Publisher: Prentice Hall
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Textbook Question
Chapter 19, Problem 23QLP
Explain why injection molding is capable of producing parts with complex shapes and fine detail.
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Chapter 19 Solutions
Manufacturing Engineering & Technology
Ch. 19 - What are the forms of raw materials for processing...Ch. 19 - What is extrusion? What products are produced by...Ch. 19 - Describe the features of an extruder screw and...Ch. 19 - How are injection-molding machines rated?Ch. 19 - What is (a) a parison, (b) a plastisol, and (c) a...Ch. 19 - How is thin plastic film produced?Ch. 19 - List several common products that can be made by...Ch. 19 - What similarities and differences are there...Ch. 19 - Explain the difference between potting and...Ch. 19 - What is thermoforming?
Ch. 19 - Describe runner, gate, sprue, and well.Ch. 19 - Describe the advantages of cold-forming plastics...Ch. 19 - What are the characteristics of filament-wound...Ch. 19 - Describe the methods that can be used to make...Ch. 19 - What is pultrusion? Pulforming?Ch. 19 - How are very thin plastic film produced?Ch. 19 - What process is used to make foam drinking cups?Ch. 19 - If a polymer is in the form of a thin sheet, is it...Ch. 19 - How are polymer fibers made? Why are they much...Ch. 19 - What are the advantages of coextrusion?Ch. 19 - Explain how latex rubber gloves are made.Ch. 19 - Describe the features of a screw extruder...Ch. 19 - Explain why injection molding is capable of...Ch. 19 - Prob. 24QLPCh. 19 - Explain the reasons that some plastic-forming...Ch. 19 - Describe the problems involved in recycling...Ch. 19 - Can thermosetting plastics be used in injection...Ch. 19 - Inspect some plastic containers, such as those...Ch. 19 - An injection-molded nylon gear is found to contain...Ch. 19 - Explain why operations such as blow molding and...Ch. 19 - Prob. 31QLPCh. 19 - Typical production rates are given in Table 19.2....Ch. 19 - What determines the cycle time for (a) injection...Ch. 19 - Does the pull-in defect (sink marks) shown in Fig....Ch. 19 - What determines the intervals at which the...Ch. 19 - Identify processes that would be suitable for...Ch. 19 - Identify processes that are capable of producing...Ch. 19 - Inspect several electrical components, such as...Ch. 19 - Inspect several similar products that are made of...Ch. 19 - What are the advantages of using whiskers a...Ch. 19 - Construct a table that lists the main...Ch. 19 - Estimate the die-clamping force required for...Ch. 19 - A 2-Iitcr plastic beverage bottle is made by blow...Ch. 19 - Consider a Styrofoam drinking cup. Measure the...Ch. 19 - In Fig. 19.2, what flight angle, , should be used...Ch. 19 - Make a survey of a variety of sports equipment,...Ch. 19 - Explain the design considerations involved in...Ch. 19 - Give examples of several parts suitable for insert...Ch. 19 - Give other examples of design modifications in...Ch. 19 - With specific examples, discuss the design issues...Ch. 19 - Die swell in extrusion is radially uniform for...Ch. 19 - Inspect various plastic components in a typical...Ch. 19 - It is well known that plastic forks, spoons, and...Ch. 19 - Prob. 55SDPCh. 19 - Make a survey of the technical literature, and...Ch. 19 - Prob. 57SDPCh. 19 - Prob. 58SDPCh. 19 - Prob. 59SDPCh. 19 - Examine some common and colorful plastic poker...Ch. 19 - Obtain different styles of toothpaste tubes,...Ch. 19 - By incorporating small amounts of blowing agent,...
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Need a deep-dive on the concept behind this application? Look no further. Learn more about this topic, mechanical-engineering and related others by exploring similar questions and additional content below.Similar questions
- What is Blow molding process? Describe extrusion blow molding and injection blow molding. What are the advantages of multilayer blow molding?arrow_forward12) Assuming injection molding pressures of 10kpsi, estimate the die clamping force required for injection molding 10 identical 1.5-in.-diameter disks in one die. Assume runner area is 5.0 in?. Discuss the affects of reorienting the disks.arrow_forwardPLEASE SUMMARIZE IT IN YOUR WORDS!arrow_forward
- What laws of thermodynamics applicable to the compression molding machine concept? Explain.arrow_forwardDescribe the features of a screw extruder and its functions in molding of plastics.arrow_forwardBriefly explain the Casting and Molding processes and define their basic requirements. If a manufacturer was asked to produce a set of plastic bottles, which method would you suggest?Justify your answer.arrow_forward
- 7) You are working on design improvements for a set of " diameter gears for a children's toy, and are considering material; they are currently made from stamped steel. You are now considering plastic gears. List 6 concerns you would discuss with your polymer/injection molding specialist. List any design. requirements you assumearrow_forward3. A dimension of 225.00 mm is specified for a particular injection moulded component manufactured in ABS. Calculate the corresponding dimension to which the mould cavity should be machined, using the value of shrinkage given in the table below. Typical values of shrinkage for moldings of selected thermoplastics. Shrinkage, mm/mm (in/in) Shrinkage, Plastic Plastic mm/mm (in/in) ABS Polyethylene Polystyrene 0.006 0.025 Nylon-6,6 Polycarbonate 0.020 0.004 0.007 PVC 0.005arrow_forwardDiscuss the significance of the glass-transition temperature, Tg, in engineering applications. Describe the reaction injection molding process and why it's limited to thermosetting polymers.arrow_forward
- What are the main parameters that influence the flow of a polymer in an extrusion process? Explain this for 3D FDM printing as well as injection moulding and discuss similarities and differences.arrow_forwardReview Problems The extrusion die for a polyethylene parison used in blow molding has a mean diameter of 18.0 mm. The size of the ring opening in the die is 2.0 mm. The mean diameter of the parison is observed to swell to a size of 21.5 mm after exiting the die orifice. If the diameter of the blow molded container is to be 150 mm, determine (a) the corresponding wall thickness of the container and (b) the wall thickness of the parison.arrow_forward10) Die swell in extrusion is radially uniform for circular cross-sections, but is not uniform for other cross-sections. Recognizing this fact, make a qualitative sketch of a die profile that will produce each of the following extruded polymer: a. square b. triangular a) Describe the features of an extruder screw and comment on their specific functions. b) List the differences between the barrel section of an extruder and that on an injection-molding machine.arrow_forward
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