Manufacturing Engineering & Technology
7th Edition
ISBN: 9780133128741
Author: Serope Kalpakjian, Steven Schmid
Publisher: Prentice Hall
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Chapter 19, Problem 58SDP
To determine
In injection-molding operations, it is common practice to remove the part from its runner, place the runner in a shredder, and recycle the runner by producing pellets. List the concerns you may have in using such recycled pellets for products, as against virgin pellets.
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12) Assuming injection molding pressures of 10kpsi, estimate the die clamping force
required for injection molding 10 identical 1.5-in.-diameter disks in one die.
Assume runner area is 5.0 in?. Discuss the affects of reorienting the disks.
What kind of system is compression molding machine? open, closed, or isolated? Explain.
Review Problems
The extrusion die for a polyethylene parison used in blow
molding has a mean diameter of 18.0 mm. The size of the ring
opening in the die is 2.0 mm. The mean diameter of the parison is
observed to swell to a size of 21.5 mm after exiting the die
orifice. If the diameter of the blow molded container is to be 150
mm, determine (a) the corresponding wall thickness of the
container and (b) the wall thickness of the parison.
Chapter 19 Solutions
Manufacturing Engineering & Technology
Ch. 19 - What are the forms of raw materials for processing...Ch. 19 - What is extrusion? What products are produced by...Ch. 19 - Describe the features of an extruder screw and...Ch. 19 - How are injection-molding machines rated?Ch. 19 - What is (a) a parison, (b) a plastisol, and (c) a...Ch. 19 - How is thin plastic film produced?Ch. 19 - List several common products that can be made by...Ch. 19 - What similarities and differences are there...Ch. 19 - Explain the difference between potting and...Ch. 19 - What is thermoforming?
Ch. 19 - Describe runner, gate, sprue, and well.Ch. 19 - Describe the advantages of cold-forming plastics...Ch. 19 - What are the characteristics of filament-wound...Ch. 19 - Describe the methods that can be used to make...Ch. 19 - What is pultrusion? Pulforming?Ch. 19 - How are very thin plastic film produced?Ch. 19 - What process is used to make foam drinking cups?Ch. 19 - If a polymer is in the form of a thin sheet, is it...Ch. 19 - How are polymer fibers made? Why are they much...Ch. 19 - What are the advantages of coextrusion?Ch. 19 - Explain how latex rubber gloves are made.Ch. 19 - Describe the features of a screw extruder...Ch. 19 - Explain why injection molding is capable of...Ch. 19 - Prob. 24QLPCh. 19 - Explain the reasons that some plastic-forming...Ch. 19 - Describe the problems involved in recycling...Ch. 19 - Can thermosetting plastics be used in injection...Ch. 19 - Inspect some plastic containers, such as those...Ch. 19 - An injection-molded nylon gear is found to contain...Ch. 19 - Explain why operations such as blow molding and...Ch. 19 - Prob. 31QLPCh. 19 - Typical production rates are given in Table 19.2....Ch. 19 - What determines the cycle time for (a) injection...Ch. 19 - Does the pull-in defect (sink marks) shown in Fig....Ch. 19 - What determines the intervals at which the...Ch. 19 - Identify processes that would be suitable for...Ch. 19 - Identify processes that are capable of producing...Ch. 19 - Inspect several electrical components, such as...Ch. 19 - Inspect several similar products that are made of...Ch. 19 - What are the advantages of using whiskers a...Ch. 19 - Construct a table that lists the main...Ch. 19 - Estimate the die-clamping force required for...Ch. 19 - A 2-Iitcr plastic beverage bottle is made by blow...Ch. 19 - Consider a Styrofoam drinking cup. Measure the...Ch. 19 - In Fig. 19.2, what flight angle, , should be used...Ch. 19 - Make a survey of a variety of sports equipment,...Ch. 19 - Explain the design considerations involved in...Ch. 19 - Give examples of several parts suitable for insert...Ch. 19 - Give other examples of design modifications in...Ch. 19 - With specific examples, discuss the design issues...Ch. 19 - Die swell in extrusion is radially uniform for...Ch. 19 - Inspect various plastic components in a typical...Ch. 19 - It is well known that plastic forks, spoons, and...Ch. 19 - Prob. 55SDPCh. 19 - Make a survey of the technical literature, and...Ch. 19 - Prob. 57SDPCh. 19 - Prob. 58SDPCh. 19 - Prob. 59SDPCh. 19 - Examine some common and colorful plastic poker...Ch. 19 - Obtain different styles of toothpaste tubes,...Ch. 19 - By incorporating small amounts of blowing agent,...
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Need a deep-dive on the concept behind this application? Look no further. Learn more about this topic, mechanical-engineering and related others by exploring similar questions and additional content below.Similar questions
- What laws of thermodynamics applicable to the compression molding machine concept? Explain.arrow_forwardThe parting line in injection molding is which one of the following: (a) the lines formed where polymer melt meets after flowing around a core in the mold, (b) the narrow gate sections where the parts are separated from the runner, (c) where the clamping unit is joined to the injection unit in the molding machine, or (d) where the two mold halves come together?arrow_forward10) Die swell in extrusion is radially uniform for circular cross-sections, but is not uniform for other cross-sections. Recognizing this fact, make a qualitative sketch of a die profile that will produce each of the following extruded polymer: a. square b. triangular a) Describe the features of an extruder screw and comment on their specific functions. b) List the differences between the barrel section of an extruder and that on an injection-molding machine.arrow_forward
- Compare compression and injection molding for speed, cost per part, investment cost, and flexibility in types of material that can be handled?arrow_forwardDescribe the features of a screw extruder and its functions in molding of plastics.arrow_forwarda.State and describe the termi. co-extrusion b. Differentiate between single and twin-screw extruders by describing three distinguishing features in each. c. Dealinate three advantages in the application of extrusion cooking.arrow_forward
- Briefly explain the Casting and Molding processes and define their basic requirements. If a manufacturer was asked to produce a set of plastic bottles, which method would you suggest?Justify your answer.arrow_forwardAn extruder barrel has a diameter of 4.0 in and an L/D ratio of 28. The screw channel depth = 0.25 in, and its pitch is 4.8 in. It rotates at 60 rev/min. The viscosity of the polymer melt is 100 x 10-4 lb-sec/in2. What head pressure at exit is required to obtain a net volume flow rate of 150 in3/min? Assume that you are extruding 1/2 in PVC pipe (schedule 40) using the conditions above. How long would it take to extrude a 30 foot section? Be sure to note in your solution where you got your dimensions for the PVC pipe.arrow_forwardAn extrusion operation is used to produce a parison whose mean diameter = 27 mm. The inside and outside diameters of the die that produced the parison are 18 mm and 22 mm, respectively. If the minimum wall thickness of the blow-molded container is to be 0.40 mm, what is the maximum possible diameter of the blow mold?arrow_forward
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