Manufacturing Engineering & Technology
Manufacturing Engineering & Technology
7th Edition
ISBN: 9780133128741
Author: Serope Kalpakjian, Steven Schmid
Publisher: Prentice Hall
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Chapter 19, Problem 3RQ

Describe the features of an extruder screw and their functions.

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! Required information Air at 25°C (cp=1006 J/kg.K) is to be heated to 58°C by hot oil at 80°C (cp = 2150 J/kg.K) in a cross-flow heat exchanger with air mixed and oil unmixed. The product of heat transfer surface area and the overall heat transfer coefficient is 750 W/K and the mass flow rate of air is twice that of oil. NOTE: This is a multi-part question. Once an answer is submitted, you will be unable to return to this part. Air Oil 80°C Determine the effectiveness of the heat exchanger.
In an industrial facility, a counter-flow double-pipe heat exchanger uses superheated steam at a temperature of 155°C to heat feed water at 30°C. The superheated steam experiences a temperature drop of 70°C as it exits the heat exchanger. The water to be heated flows through the heat exchanger tube of negligible thickness at a constant rate of 3.47 kg/s. The convective heat transfer coefficient on the superheated steam and water side is 850 W/m²K and 1250 W/m²K, respectively. To account for the fouling due to chemical impurities that might be present in the feed water, assume a fouling factor of 0.00015 m²-K/W for the water side. The specific heat of water is determined at an average temperature of (30 +70)°C/2 = 50°C and is taken to be J/kg.K. Cp= 4181 Water Steam What would be the required heat exchanger area in case of parallel-flow arrangement? The required heat exchanger area in case of parallel-flow arrangement is 1m².
A single-pass crossflow heat exchanger is used to cool jacket water (cp = 1.0 Btu/lbm.°F) of a diesel engine from 190°F to 140°F, using air (Cp = 0.245 Btu/lbm.°F) at inlet temperature of 90°F. Both air flow and water flow are unmixed. If the water and air mass flow rates are 85500 lbm/h and 400,000 lbm/h, respectively, determine the log mean temperature difference for this heat exchanger. Assume the correction factor F to be 0.92. Air flow (unmixed) Water flow (unmixed) The log mean temperature difference of the heat exchanger is °F.

Chapter 19 Solutions

Manufacturing Engineering & Technology

Ch. 19 - Describe runner, gate, sprue, and well.Ch. 19 - Describe the advantages of cold-forming plastics...Ch. 19 - What are the characteristics of filament-wound...Ch. 19 - Describe the methods that can be used to make...Ch. 19 - What is pultrusion? Pulforming?Ch. 19 - How are very thin plastic film produced?Ch. 19 - What process is used to make foam drinking cups?Ch. 19 - If a polymer is in the form of a thin sheet, is it...Ch. 19 - How are polymer fibers made? Why are they much...Ch. 19 - What are the advantages of coextrusion?Ch. 19 - Explain how latex rubber gloves are made.Ch. 19 - Describe the features of a screw extruder...Ch. 19 - Explain why injection molding is capable of...Ch. 19 - Prob. 24QLPCh. 19 - Explain the reasons that some plastic-forming...Ch. 19 - Describe the problems involved in recycling...Ch. 19 - Can thermosetting plastics be used in injection...Ch. 19 - Inspect some plastic containers, such as those...Ch. 19 - An injection-molded nylon gear is found to contain...Ch. 19 - Explain why operations such as blow molding and...Ch. 19 - Prob. 31QLPCh. 19 - Typical production rates are given in Table 19.2....Ch. 19 - What determines the cycle time for (a) injection...Ch. 19 - Does the pull-in defect (sink marks) shown in Fig....Ch. 19 - What determines the intervals at which the...Ch. 19 - Identify processes that would be suitable for...Ch. 19 - Identify processes that are capable of producing...Ch. 19 - Inspect several electrical components, such as...Ch. 19 - Inspect several similar products that are made of...Ch. 19 - What are the advantages of using whiskers a...Ch. 19 - Construct a table that lists the main...Ch. 19 - Estimate the die-clamping force required for...Ch. 19 - A 2-Iitcr plastic beverage bottle is made by blow...Ch. 19 - Consider a Styrofoam drinking cup. Measure the...Ch. 19 - In Fig. 19.2, what flight angle, , should be used...Ch. 19 - Make a survey of a variety of sports equipment,...Ch. 19 - Explain the design considerations involved in...Ch. 19 - Give examples of several parts suitable for insert...Ch. 19 - Give other examples of design modifications in...Ch. 19 - With specific examples, discuss the design issues...Ch. 19 - Die swell in extrusion is radially uniform for...Ch. 19 - Inspect various plastic components in a typical...Ch. 19 - It is well known that plastic forks, spoons, and...Ch. 19 - Prob. 55SDPCh. 19 - Make a survey of the technical literature, and...Ch. 19 - Prob. 57SDPCh. 19 - Prob. 58SDPCh. 19 - Prob. 59SDPCh. 19 - Examine some common and colorful plastic poker...Ch. 19 - Obtain different styles of toothpaste tubes,...Ch. 19 - By incorporating small amounts of blowing agent,...
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