Manufacturing Engineering & Technology
7th Edition
ISBN: 9780133128741
Author: Serope Kalpakjian, Steven Schmid
Publisher: Prentice Hall
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Textbook Question
Chapter 15, Problem 4RQ
Why are wires sometimes drawn in bundles?
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In a wire drawing operation diameter of a steel wire is reduced from 10 mm to 8 mm. The mean flow stress of the material is 400 MPa.what is the ideal force required for drawing (ignoring friction and redundant work).?
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Chapter 15 Solutions
Manufacturing Engineering & Technology
Ch. 15 - How does extrusion differ from rolling and...Ch. 15 - Explain the difference between extrusion and...Ch. 15 - What is a spider die? What is it used for?Ch. 15 - Why are wires sometimes drawn in bundles?Ch. 15 - What is a dead-metal zone?Ch. 15 - Define the terms (a) cladding, (b) dummy block,...Ch. 15 - Why is glass a good lubricant in hot extrusion?Ch. 15 - What types of defects may occur in (a) extrusion...Ch. 15 - Describe the difference between direct and reverse...Ch. 15 - What is land? What is its function in a die?
Ch. 15 - How are tubes extruded? Can they also be drawn?...Ch. 15 - Prob. 12RQCh. 15 - What is the difference between piping and...Ch. 15 - What is impact extrusion?Ch. 15 - What is the pipe defect in extrusion?Ch. 15 - List the similarities and differences between...Ch. 15 - Explain why extrusion is a batch, or...Ch. 15 - The extrusion ratio, die geometry, extrusion...Ch. 15 - Explain why cold extrusion is an important...Ch. 15 - What is the function of a stripper plate in impact...Ch. 15 - Explain the different ways by which changing the...Ch. 15 - Glass is a good lubricant in hot extrusion. Would...Ch. 15 - How would you go about avoiding center-cracking...Ch. 15 - Table 15.1 gives temperature ranges for extruding...Ch. 15 - Will the force in direct extrusion vary as the...Ch. 15 - Comment on the significance of metal flow patterns...Ch. 15 - In which applications could you use the type of...Ch. 15 - What is the purpose of the land in a drawing die?...Ch. 15 - Can spur gears be made by (a) drawing and (b)...Ch. 15 - How would you prepare the end of a wire in order...Ch. 15 - What is the purpose of a dummy block in extrusion?...Ch. 15 - Describe your observations concerning Fig. 15.9.Ch. 15 - Occasionally, steel wire drawing will take place...Ch. 15 - Explain the advantages of bundle drawing.Ch. 15 - Under what circumstances would backward extrusion...Ch. 15 - Why is lubrication detrimental in extrusion with a...Ch. 15 - In hydrostatic extrusion, complex seals are used...Ch. 15 - Describe the purpose of a container liner in...Ch. 15 - Estimate the force required in extruding 7030...Ch. 15 - Assuming an ideal drawing process, what is the...Ch. 15 - Prob. 41QTPCh. 15 - Calculate the extrusion force for a round billet...Ch. 15 - Prob. 43QTPCh. 15 - A round wire made of a perfectly plastic material...Ch. 15 - Assume that the summary to this chapter is...Ch. 15 - Prob. 47SDPCh. 15 - Figure 15.2 shows examples of discrete parts that...Ch. 15 - The parts shown in Fig. 15.2 are economically...Ch. 15 - Survey the technical literature, and explain how...Ch. 15 - Prob. 51SDPCh. 15 - List the processes that are suitable for producing...
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- To draw an aluminum wire with an initial diameter of 8 mm in three passes, up to a diameter of 4 mm. With the following data: μ = 0.05; α = 0.18 rad; Kfo = 350 MPa; Kf = 740 x ɛ 0.216 MPa; Determine the drawing force at each pass.arrow_forwardExplain with neat sketch, the joining process of “Riveting”.arrow_forwardWhat is a pictorial drawing? What are the different types of pictorial drawings? Paragraph BIU ...arrow_forward
- Fig. 9-Displays a metal plate that has been cut to shape. Assume the density of the material is uniform. (Note: a=1m,b=6m,c=3med=3m.) (a) The coordinate xcm.(b) The coordinate ycmarrow_forwardIf a force of 400 N is applied to a bar of titanium and an identical bar of magnesium, which would stretch more?arrow_forwardDefine the term Lüder’s lines?arrow_forward
- 4- A round wire made of a 70-30 Brass (K=900 MPa, n=0.49) is being drawn a diameter of .08 in and length 25 in to a length of 20 in, in a draw die of 15°. Let the coefficient of friction be 0.15. a) Calculate the drawing force required (frictionless). b) Calculate the drawing force required (including friction).arrow_forwardQ#4: (b) Explain the disadvantages of Tube Drawing process in which mandrel is not used.arrow_forwardMust be detailed responses Question : Provide a precise definition of the cross-product. And give an explanation of how it relates to moments of forces.arrow_forward
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