Degarmo's Materials And Processes In Manufacturing
13th Edition
ISBN: 9781119492825
Author: Black, J. Temple, Kohser, Ronald A., Author.
Publisher: Wiley,
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Textbook Question
Chapter 14, Problem 66RQ
Why are plaster molds only suitable for the lower-melting-temperature nonferrous metals and alloys?
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What are patterns for stand castings made of and what material is used to make patterns for shell molds?
Calculate mould dimension for sprue runner and in-gate, the material using fluorothermoplastic
and using injection molding.
Question:
1. explain the steps for making a mold
2. If possible, use a simulation of the position where the defect will occur
3. Calculate to make mold male and female, the shape is near net shape product and
determine material for dies, the liquid materials is 167°C
Guidelines
Sprue Gate Guidelines
L
50% W1
A1
2-3°
W1
20- 100% of W2
R1
> 1.5 mm
T2
75-100% T1 (part thickness)
D1
125-400% T1 (part thickness)
D1
100-300% T1 (part thickness)
Part Thickness
1.6 mm
R
> 1 mm (0.040")
% Shrinkage Parallel to Flow
4.0-4.5
% Shrinkage Perpendicular to Flow 4.3-4.8
T3
100-200 % (part thickness)
For pouring the part, whose perspective pictures are given below, into sand mold,model design, core design if necessary, all molding steps andFinally, draw the mold in the best way to pour and shape all the mold elements.Name it by pointing on it (Note: The hole shown in the figure is a through hole.)
Chapter 14 Solutions
Degarmo's Materials And Processes In Manufacturing
Ch. 14 - What are some of the factors that influence the...Ch. 14 - What are the three basic categories of casting...Ch. 14 - What metals are frequently cast into products?Ch. 14 - What features combine to make cast iron and...Ch. 14 - Which type of casting is the most common and most...Ch. 14 - Prob. 6RQCh. 14 - Prob. 7RQCh. 14 - What is the simplest and least expensive type of...Ch. 14 - What is a match plate, and how does it aid...Ch. 14 - How is a cope-and-drag pattern different from a...
Ch. 14 - Prob. 11RQCh. 14 - Prob. 12RQCh. 14 - For what types of products might a loose-piece...Ch. 14 - What are the four primary requirements of molding...Ch. 14 - Prob. 15RQCh. 14 - Prob. 16RQCh. 14 - What is a muller, and what function does it...Ch. 14 - Prob. 18RQCh. 14 - What is a standard rammed specimen for evaluating...Ch. 14 - What is permeability, and why is it important in...Ch. 14 - How does the ratio of water to clay affect the...Ch. 14 - How is the hardness of molding sand determined?Ch. 14 - Prob. 23RQCh. 14 - How does the size and shape of the sand grains...Ch. 14 - Prob. 25RQCh. 14 - Prob. 26RQCh. 14 - Prob. 27RQCh. 14 - Prob. 28RQCh. 14 - Prob. 29RQCh. 14 - Prob. 30RQCh. 14 - What are hot tears, and what can cause them to...Ch. 14 - When might hand ramming be the preferred method of...Ch. 14 - Prob. 33RQCh. 14 - Prob. 34RQCh. 14 - Prob. 35RQCh. 14 - Prob. 36RQCh. 14 - What is stack molding?Ch. 14 - Prob. 38RQCh. 14 - What are the components of green sand?Ch. 14 - Prob. 40RQCh. 14 - Prob. 41RQCh. 14 - Prob. 42RQCh. 14 - What are some of the advantages and limitations of...Ch. 14 - Prob. 44RQCh. 14 - Prob. 45RQCh. 14 - Prob. 46RQCh. 14 - Prob. 47RQCh. 14 - Prob. 48RQCh. 14 - Prob. 49RQCh. 14 - Why do shell molds have excellent permeability and...Ch. 14 - Prob. 51RQCh. 14 - Prob. 52RQCh. 14 - Prob. 53RQCh. 14 - Prob. 54RQCh. 14 - Prob. 55RQCh. 14 - What is the sand binder in the core-oil process,...Ch. 14 - What is the binder in the hot-box core-making...Ch. 14 - What is the primary attraction of the cold-box...Ch. 14 - What is shelf life? How is it different from bench...Ch. 14 - Prob. 60RQCh. 14 - Prob. 61RQCh. 14 - Prob. 62RQCh. 14 - Prob. 63RQCh. 14 - Prob. 64RQCh. 14 - Prob. 65RQCh. 14 - Why are plaster molds only suitable for the...Ch. 14 - How does the Antioch process provide permeability...Ch. 14 - What is the primary performance difference between...Ch. 14 - Prob. 69RQCh. 14 - Prob. 70RQCh. 14 - Prob. 71RQCh. 14 - Describe the progressive construction of an...Ch. 14 - Why are investment casting molds generally...Ch. 14 - Prob. 74RQCh. 14 - What are some of the attractive features of...Ch. 14 - What recent development has made one-of-a-kind or...Ch. 14 - Prob. 77RQCh. 14 - Prob. 78RQCh. 14 - What are some of the benefits of not having to...Ch. 14 - What are some of the ways by which expanded...Ch. 14 - Prob. 81RQCh. 14 - Prob. 82RQCh. 14 - Prob. 83RQCh. 14 - Prob. 84RQCh. 14 - Prob. 85RQCh. 14 - Prob. 86RQCh. 14 - What are the most common single-use mold...Ch. 14 - What are the most common methods of core...Ch. 14 - Although cores increase the cost of castings, they...Ch. 14 - Several of the additive manufacturing processes...Ch. 14 - Additive manufacturing processes can also build...Ch. 14 - Cast iron cookware can offer a number of...Ch. 14 - Figure CS-14 shows the hitch ball component of a...Ch. 14 - Prob. 2.1CSCh. 14 - Prob. 2.2CSCh. 14 - Prob. 2.3CS
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- Which of these factors causes more porosity to form toward the interior of a casting rather than toward the outside? (a) Gasses are less soluble in the solid metal than the liquid, so solidified areas push dissolved gasses toward the interior. (b) Casting under a vacuum causes gasses near the liquid metal surface to be drawn out of the liquid during solidification. (c) The feeding structures of the mold are designed to force entrapped air into the center of the casting. (d) Draft on the mold wall forces air bubbles toward the interior of the solidifying metal. (e) None of the above Non-eutectic alloys (most commercial alloys) solidify over a temperature range. Which of the following statements explains how this affects the casting process. (a) Solidified non-eutectic alloys are especially difficult to remove from metal dies (b) Non-eutectic alloys have significantly less fluidity than pure metals or eutectic alloys. (c) Non-eutectic alloys solidify starting from the outside of the…arrow_forward6. Define Expendable-mold, Expendable-pattern Casting Processesarrow_forward3) What are the means of elastic and plastic deformations? List the passageway (gating system) elements in sand casting moulds and show them with drawing?arrow_forward
- where are the die cores placed in die casting?arrow_forwardPlease show all of your work, thank you!arrow_forwardA disk-shaped part is cast out of aluminium with a diameter of 630 mm and a thickness of 16 mm. If the mold constant is 2.2 sec/mm2 in Chvorinov's rule, how long will it take the casting to solidify?arrow_forward
- When designing patterns for casting, patternmakers use special rulers that automatically incorporate solid shrinkage allowances into their designs. For example, a 12-in. patternmaker’s ruler is longer than 1 foot. How long should a patternmaker’s ruler be for making patterns for (a) aluminum castings and (b) high-manganese steel?arrow_forward1) a) Explain the differences, advantages, disadvantages between expendable and permanent molds? , b) Explain fundamental properties and manufacturing sequence, in (a) sand casting and (b) cold chamber die castingarrow_forward(27) List the applications of permanent mold casting along with metals most commonly cast for permanent mold casting.arrow_forward
- Please show all of your work; thank youarrow_forwardIn full mould (cavity-less) casting process, the pattern is made of (A) Expanded polystyrene (B) Wax (C) Epoxy (D) Plaster of Parisarrow_forwardDescribe the die casting process in detail. Use neat sketches for clarity. Differentiate clearly between hot-chamber die casting and cold-chamber die casting processes. What is the difference between true centrifugal and semi-centrifugal casting? Describe the centrifugal casting process in detail. Use neat sketches to elaborate your description.arrow_forward
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