EBK MANUFACTURING ENGINEERING & TECHNOL
7th Edition
ISBN: 9780100793439
Author: KALPAKJIAN
Publisher: YUZU
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Textbook Question
Chapter 13, Problem 7RQ
Why may roller leveling be a necessary operation?
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Major metal forming processes include ______
a
rolling to reduce the thickness for making metal sheets, strips, bars, structure shapes, and pipes.
b
forging to produce parts with higher strength
c
extrusion to produce hollow shapes, and shapes with muliple longitudinal cavities.
d
all of the above.
Chapter 13 Solutions
EBK MANUFACTURING ENGINEERING & TECHNOL
Ch. 13 - What is the difference between a plate and a...Ch. 13 - Define roll gap, neutral point, and draft.Ch. 13 - What factors contribute to spreading in flat...Ch. 13 - What is forward slip? Why is it important?Ch. 13 - Describe the types of deflections that rolls...Ch. 13 - Describe the difference between a bloom, a slab,...Ch. 13 - Why may roller leveling be a necessary operation?Ch. 13 - List the defects commonly observed in flat...Ch. 13 - What are the advantages of tandem rolling? Pack...Ch. 13 - How are seamless tubes produced?
Ch. 13 - Why is the surface finish of a rolled product...Ch. 13 - What is a Sendzimir mill? What are its important...Ch. 13 - What is the Mannesmann process? How is it...Ch. 13 - Describe ring rolling. Is there a neutral plane in...Ch. 13 - How is back tension generated?Ch. 13 - Explain why the rolling process was invented and...Ch. 13 - Flat rolling reduces the thickness of plates and...Ch. 13 - Explain how the residual stress patterns shown in...Ch. 13 - Explain whether it would be practical to apply the...Ch. 13 - Describe the factors that influence the magnitude...Ch. 13 - Explain how you would go about applying front and...Ch. 13 - What typically is done to make sure that the...Ch. 13 - Make a list of parts that can be made by (a) shape...Ch. 13 - Describe the methods by which roll flattening can...Ch. 13 - It was stated that spreading in flat rolling...Ch. 13 - Flat rolling can be carried out by front tension...Ch. 13 - Explain the consequence of applying too high a...Ch. 13 - Note in Fig. 13.3f that the driven rolls (powered...Ch. 13 - Describe the importance of controlling roll...Ch. 13 - In Fig. 13.9a, if you remove the top compressive...Ch. 13 - Name several products that can be made by each of...Ch. 13 - List the possible consequences of rolling at (a)...Ch. 13 - It is known that in thread rolling, as illustrated...Ch. 13 - If a rolling mill encounters chatter, what process...Ch. 13 - Can the forward slip ever become negative? Why or...Ch. 13 - In Example 13.1, calculate the roll force and the...Ch. 13 - Calculate the individual drafts in each of the...Ch. 13 - Estimate the roll force, F, and the torque for an...Ch. 13 - A rolling operation takes place under the...Ch. 13 - Estimate the roll force and power for annealed...Ch. 13 - A flat-rolling operation is being carried out...Ch. 13 - A simple sketch of a four-high mill stand is shown...Ch. 13 - Obtain a piece of soft, round rubber eraser, such...Ch. 13 - If you repeat the experiment in Problem 13.45 with...Ch. 13 - Design a set of rolls to produce cross-sections...Ch. 13 - Design an experimental procedure for determining...Ch. 13 - Derive an expression for the thickest workpiece...
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- Briefly explain the Spinning process (primary shaping process) with a neat diagram? (minimum 1 page write up)arrow_forward38 - A blanking operation is to be performed on 8.0 mm thick soft cold rolled steel. The part is circular with diameter% D 90.0 mm. Determine the appropriate punch size for this operation (Punch diameter = Db - 2c) %3D Clearance allowance value for Metal Group 1100S and 5052S aluminum alloys, all tempers Ac 0.045 2024ST and 6061 ST aluminum 0.060 alloys; brass, all tempers; soft cold- rolled steel, soft stainless steel Cold-rolled steel, half hard; stainless steel, half-hard and full- hard 0.075 a) 98,20 b) 89.04 88,80 82.70 e) 74,76arrow_forwardAluminium and copper wires can be made by cold drawing process. Select one: True False Planing operation is an example of ________________ Crushing is an example of ____________arrow_forward
- What thickness limit classifies metal as being sheet?arrow_forwardWhat is the working principles of Sheet Metal Rolling Machine?arrow_forwardIdentify the type of forming process in which the material is required to pass repeatedly through dies of different size. a. Drop forging process b. Wire drawing process c. Rolling process d. Extrusion procesarrow_forward
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