EBK MANUFACTURING ENGINEERING & TECHNOL
7th Edition
ISBN: 9780100793439
Author: KALPAKJIAN
Publisher: YUZU
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Chapter 13, Problem 17QLP
Flat rolling reduces the thickness of plates and sheets. It is possible, instead, to reduce their thickness simply by stretching the material? Would this be a feasible process? Explain.
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An AISI 1018 steel ball with 1.100-in diameter is used as a roller between a flat plate
made from 2024 T3 aluminum and a flat table surface made from ASTM No. 30 gray
cast iron. Determine the maximum amount of weight that can be stacked on the
aluminum plate without exceeding a maximum shear stress of 19.00 kpsi in any of the
three pieces. Assume the figure given below, which is based on a typical Poisson's
ratio of 0.3, is applicable to estimate the depth at which the maximum shear stress
occurs for these materials.
1.0
0.8
Ratio of stress to Pmax
0.4
90
0.6
στ
Tmax
0.2
0.5a
a
1.5a
2a
2.5a
За
Distance from contact surface
The maximum amount of weight that can be stacked on the aluminum plate is
lbf.
A carbon steel ball with 27.00-mm diameter is pressed together with an aluminum ball
with a 36.00-mm diameter by a force of 11.00 N. Determine the maximum shear
stress and the depth at which it will occur for the aluminum ball. Assume the figure
given below, which is based on a typical Poisson's ratio of 0.3, is applicable to estimate
the depth at which the maximum shear stress occurs for these materials.
1.0
0.8
Ratio of stress to Pma
9 0.6
στ
24
0.4
Tmax
0.2
0
0.5a
a
1.5a
Z
2a
2.5a
За
Distance from contact surface
The maximum shear stress is determined to be
MPa.
The depth in the aluminum ball at which the maximum shear stress will occur is
determined to be [
mm.
Chapter 13 Solutions
EBK MANUFACTURING ENGINEERING & TECHNOL
Ch. 13 - What is the difference between a plate and a...Ch. 13 - Define roll gap, neutral point, and draft.Ch. 13 - What factors contribute to spreading in flat...Ch. 13 - What is forward slip? Why is it important?Ch. 13 - Describe the types of deflections that rolls...Ch. 13 - Describe the difference between a bloom, a slab,...Ch. 13 - Why may roller leveling be a necessary operation?Ch. 13 - List the defects commonly observed in flat...Ch. 13 - What are the advantages of tandem rolling? Pack...Ch. 13 - How are seamless tubes produced?
Ch. 13 - Why is the surface finish of a rolled product...Ch. 13 - What is a Sendzimir mill? What are its important...Ch. 13 - What is the Mannesmann process? How is it...Ch. 13 - Describe ring rolling. Is there a neutral plane in...Ch. 13 - How is back tension generated?Ch. 13 - Explain why the rolling process was invented and...Ch. 13 - Flat rolling reduces the thickness of plates and...Ch. 13 - Explain how the residual stress patterns shown in...Ch. 13 - Explain whether it would be practical to apply the...Ch. 13 - Describe the factors that influence the magnitude...Ch. 13 - Explain how you would go about applying front and...Ch. 13 - What typically is done to make sure that the...Ch. 13 - Make a list of parts that can be made by (a) shape...Ch. 13 - Describe the methods by which roll flattening can...Ch. 13 - It was stated that spreading in flat rolling...Ch. 13 - Flat rolling can be carried out by front tension...Ch. 13 - Explain the consequence of applying too high a...Ch. 13 - Note in Fig. 13.3f that the driven rolls (powered...Ch. 13 - Describe the importance of controlling roll...Ch. 13 - In Fig. 13.9a, if you remove the top compressive...Ch. 13 - Name several products that can be made by each of...Ch. 13 - List the possible consequences of rolling at (a)...Ch. 13 - It is known that in thread rolling, as illustrated...Ch. 13 - If a rolling mill encounters chatter, what process...Ch. 13 - Can the forward slip ever become negative? Why or...Ch. 13 - In Example 13.1, calculate the roll force and the...Ch. 13 - Calculate the individual drafts in each of the...Ch. 13 - Estimate the roll force, F, and the torque for an...Ch. 13 - A rolling operation takes place under the...Ch. 13 - Estimate the roll force and power for annealed...Ch. 13 - A flat-rolling operation is being carried out...Ch. 13 - A simple sketch of a four-high mill stand is shown...Ch. 13 - Obtain a piece of soft, round rubber eraser, such...Ch. 13 - If you repeat the experiment in Problem 13.45 with...Ch. 13 - Design a set of rolls to produce cross-sections...Ch. 13 - Design an experimental procedure for determining...Ch. 13 - Derive an expression for the thickest workpiece...
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