EBK MANUFACTURING ENGINEERING & TECHNOL
7th Edition
ISBN: 8220100793431
Author: KALPAKJIAN
Publisher: PEARSON
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Chapter 13, Problem 38QTP
Estimate the roll force, F, and the torque for an AISI 1020 carbon-steel strip that is 200 mm wide, 10 mm thick, and rolled to a thickness of 7 mm. The roll radius is 200 mm, and it rotates at 200 rpm.
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Estimate the power for annealed low carbon steel strip 200 mm wide and 10 mm thick, rolled to a thickness of 6 mm. The roll radius is 200 mm, and the roll rotates at 200 rev/min; use coefficient of friction at the die-work interface (p)=0.1. A low carbon steel such as AISI 1020 has K (strength coefficient) = 530 MPa and n ( strain hardening exponent) =0.26a)1059 kWb)950 kWc)1183 kWd)875 kW
Estimate the power for annealed low carbon steel strip 200 mm wide and 10 mm thick, rolled to a thickness of 6 mm
The roll radius is 200 mm, and the roll rotates at 200 rev/min; use coefficient of friction at the die-work interface (u)=
0.1. A low carbon steel such as AISI 1020 has K (strength coefficient) = 530 MPa and n ( strain hardening exponent) =
0.26
a)
1059 kW
b)
950 kW
C) 1183 kW
d)
875 kW
Solve it
Chapter 13 Solutions
EBK MANUFACTURING ENGINEERING & TECHNOL
Ch. 13 - What is the difference between a plate and a...Ch. 13 - Define roll gap, neutral point, and draft.Ch. 13 - What factors contribute to spreading in flat...Ch. 13 - What is forward slip? Why is it important?Ch. 13 - Describe the types of deflections that rolls...Ch. 13 - Describe the difference between a bloom, a slab,...Ch. 13 - Why may roller leveling be a necessary operation?Ch. 13 - List the defects commonly observed in flat...Ch. 13 - What are the advantages of tandem rolling? Pack...Ch. 13 - How are seamless tubes produced?
Ch. 13 - Why is the surface finish of a rolled product...Ch. 13 - What is a Sendzimir mill? What are its important...Ch. 13 - What is the Mannesmann process? How is it...Ch. 13 - Describe ring rolling. Is there a neutral plane in...Ch. 13 - How is back tension generated?Ch. 13 - Explain why the rolling process was invented and...Ch. 13 - Flat rolling reduces the thickness of plates and...Ch. 13 - Explain how the residual stress patterns shown in...Ch. 13 - Explain whether it would be practical to apply the...Ch. 13 - Describe the factors that influence the magnitude...Ch. 13 - Explain how you would go about applying front and...Ch. 13 - What typically is done to make sure that the...Ch. 13 - Make a list of parts that can be made by (a) shape...Ch. 13 - Describe the methods by which roll flattening can...Ch. 13 - It was stated that spreading in flat rolling...Ch. 13 - Flat rolling can be carried out by front tension...Ch. 13 - Explain the consequence of applying too high a...Ch. 13 - Note in Fig. 13.3f that the driven rolls (powered...Ch. 13 - Describe the importance of controlling roll...Ch. 13 - In Fig. 13.9a, if you remove the top compressive...Ch. 13 - Name several products that can be made by each of...Ch. 13 - List the possible consequences of rolling at (a)...Ch. 13 - It is known that in thread rolling, as illustrated...Ch. 13 - If a rolling mill encounters chatter, what process...Ch. 13 - Can the forward slip ever become negative? Why or...Ch. 13 - In Example 13.1, calculate the roll force and the...Ch. 13 - Calculate the individual drafts in each of the...Ch. 13 - Estimate the roll force, F, and the torque for an...Ch. 13 - A rolling operation takes place under the...Ch. 13 - Estimate the roll force and power for annealed...Ch. 13 - A flat-rolling operation is being carried out...Ch. 13 - A simple sketch of a four-high mill stand is shown...Ch. 13 - Obtain a piece of soft, round rubber eraser, such...Ch. 13 - If you repeat the experiment in Problem 13.45 with...Ch. 13 - Design a set of rolls to produce cross-sections...Ch. 13 - Design an experimental procedure for determining...Ch. 13 - Derive an expression for the thickest workpiece...
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- Low carbon steel plate that is 1.65 inches thick is to be rolled down to 1.3 inches in a single pass. The plate gets 4% wider as the thickness gets smaller. The steel plate has a 174 MPa yield strength and a 290 MPa tensile strength. The plate enters at a pace of 0.6 inches per minute. The rotating speed is 49.0 rev/min, and the roll radius is 12.8 inches. Calculate: a) Determine the minimum required coefficient of friction that would make this rolling operation possible b) exit velocity of the plate (m/min) c) forward slip (m/min) Please submit the final answers in 2 decimal placesarrow_forwardQ/ A plate of 270 mm wide and 25 mm thick from carbon steel. A two-high rolling mill is used to reduce the thickness to 20 mm. Roll radius = 600 mm, and roll speed = 8 rpm. Strength coefficient = 500 MPa, and strain hardening exponent = 0.25. Determine (a) roll force, (b) roll torque, and (c) power required to perform the operation.arrow_forwardA 40 mm thick plate made from 410 grade stainless steel is to be reduced to 34 mm in one pass in a rolling operation. As the thickness is reduced, the plate widens by 3%. The entrance speed of the plate is 13 m/min and the roll radius is 310 mm with a rotational speed of 30 rpm. 5.1 Calculate the minimum coefficient of friction required, that will make the rolling operation possible. 5.2 Calculate the exit velocity of the plate. 5.3 Calculate the forward slip. 5.4 If the final width of the sheet is 200 mm, calculate the required roll force. 5.5 Explain what is roll flattening, its effects and how it can be reduced.arrow_forward
- (c) A flat rolling operation is being carried out where the roll radius is 200 mm and the roll rotates at 100 rpm. The workpiece material is annealed low carbon steel with 200 mm wide and 10 mm thickness. The strength coefficient and the strain hardening of the carbon steel are 530 MPa and 0.26, respectively. The coefficient of friction is 0.2. (i) Caicurae tne roll force and torque if the workpiece is rolled to a thickness of 4 mm. (ii) Calculate the maximum possible draft and evaluate how friction effect the thickness of the rolled workpiece.arrow_forward7. A strip of annealed low-carbon steel (K = 528 MPa, n = 0.25) is rolled from its initial dimensions (210 mm wide and 13 mm thick) to a thickness of 7 mm. The rollers have a radius of 250 mm, the roller rotates at 200 rpm, and u = 0.1. Compare this high frictional force and power with the low frictional (u = 0) forces and power. a. Estimate the roll force and power required for this process.arrow_forwardA copper strip of 200 mm width and 300 mm thickness is to be rolled to a thickness of 295 mm The roll of radius 300 mm rotates at 100 rpm. The average shear strength of the work material is 180 MPa. Calculate the roll strip contact length and the roll force .arrow_forward
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