EBK MANUFACTURING ENGINEERING & TECHNOL
7th Edition
ISBN: 8220100793431
Author: KALPAKJIAN
Publisher: PEARSON
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Textbook Question
Chapter 13, Problem 6RQ
Describe the difference between a bloom, a slab, and a billet.
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Calculate the speed of the driven member with the following conditions:
Diameter of the motor pulley: 4 in Diameter of the driven pulley: 12 in Speed of the motor pulley: 1800 rpm
4. In the figure, shaft A made of AISI 1010 hot-rolled steel, is welded to a fixed
support and is subjected to loading by equal and opposite Forces F via shaft B.
Stress concentration factors K₁ (1.7) and Kts (1.6) are induced by the 3mm fillet.
Notch sensitivities are q₁=0.9 and qts=1. The length of shaft A from the fixed
support to the connection at shaft B is 1m. The load F cycles from 0.5 to 2kN and
a static load P is 100N. For shaft A, find the factor of safety (for infinite life) using
the modified Goodman fatigue failure criterion.
3 mm
fillet
Shaft A
20 mm
25 mm
Shaft B
25 mm
Please sovle this for me and please don't use ai
Chapter 13 Solutions
EBK MANUFACTURING ENGINEERING & TECHNOL
Ch. 13 - What is the difference between a plate and a...Ch. 13 - Define roll gap, neutral point, and draft.Ch. 13 - What factors contribute to spreading in flat...Ch. 13 - What is forward slip? Why is it important?Ch. 13 - Describe the types of deflections that rolls...Ch. 13 - Describe the difference between a bloom, a slab,...Ch. 13 - Why may roller leveling be a necessary operation?Ch. 13 - List the defects commonly observed in flat...Ch. 13 - What are the advantages of tandem rolling? Pack...Ch. 13 - How are seamless tubes produced?
Ch. 13 - Why is the surface finish of a rolled product...Ch. 13 - What is a Sendzimir mill? What are its important...Ch. 13 - What is the Mannesmann process? How is it...Ch. 13 - Describe ring rolling. Is there a neutral plane in...Ch. 13 - How is back tension generated?Ch. 13 - Explain why the rolling process was invented and...Ch. 13 - Flat rolling reduces the thickness of plates and...Ch. 13 - Explain how the residual stress patterns shown in...Ch. 13 - Explain whether it would be practical to apply the...Ch. 13 - Describe the factors that influence the magnitude...Ch. 13 - Explain how you would go about applying front and...Ch. 13 - What typically is done to make sure that the...Ch. 13 - Make a list of parts that can be made by (a) shape...Ch. 13 - Describe the methods by which roll flattening can...Ch. 13 - It was stated that spreading in flat rolling...Ch. 13 - Flat rolling can be carried out by front tension...Ch. 13 - Explain the consequence of applying too high a...Ch. 13 - Note in Fig. 13.3f that the driven rolls (powered...Ch. 13 - Describe the importance of controlling roll...Ch. 13 - In Fig. 13.9a, if you remove the top compressive...Ch. 13 - Name several products that can be made by each of...Ch. 13 - List the possible consequences of rolling at (a)...Ch. 13 - It is known that in thread rolling, as illustrated...Ch. 13 - If a rolling mill encounters chatter, what process...Ch. 13 - Can the forward slip ever become negative? Why or...Ch. 13 - In Example 13.1, calculate the roll force and the...Ch. 13 - Calculate the individual drafts in each of the...Ch. 13 - Estimate the roll force, F, and the torque for an...Ch. 13 - A rolling operation takes place under the...Ch. 13 - Estimate the roll force and power for annealed...Ch. 13 - A flat-rolling operation is being carried out...Ch. 13 - A simple sketch of a four-high mill stand is shown...Ch. 13 - Obtain a piece of soft, round rubber eraser, such...Ch. 13 - If you repeat the experiment in Problem 13.45 with...Ch. 13 - Design a set of rolls to produce cross-sections...Ch. 13 - Design an experimental procedure for determining...Ch. 13 - Derive an expression for the thickest workpiece...
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- Please sovle this for me and please don't use aiarrow_forward3. The cold-drawn AISI 1040 steel bar shown in the figure is subjected to a completely reversed axial load fluctuating between 28 kN in compression to 28 kN in tension. Estimate the fatigue factor of safety based on achieving infinite life (using Goodman line) and the yielding factor of safety. If infinite life is not predicted, estimate the number of cycles to failure. 25 mm + 6-mm D. 10 mmarrow_forwardCORRECT AND DETAILED SOLUTION WITH FBD ONLY. I WILL UPVOTE 1. The truss shown is supported by hinge at A and cable at E.Given: H = 4m, S = 1.5 m, α = 75⁰, θ = 33⁰.Allowable tensile stress in cable = 64 MPa.Allowable compressive stress in all members = 120 MPaAllowable tensile stress in all members = 180 MPa1.Calculate the maximum permissible P, in kN, if the diameter of the cable is 20 mm.2.If P = 40 kN, calculate the required area (mm2) of member BC.3. If members have solid square section, with dimension 15 mm, calculate the maximum permissible P (kN) based on the allowable strength of member HI.ANSWERS: (1) 45.6 kN; (2) 83.71 mm2; (3) 171.76 kNarrow_forward
- CORRECT AND DETAILED SOLUTION WITH FBD ONLY. I WILL UPVOTE 2: A wire 4 meters long is stretched horizontally between points 4 meters apart. The wire is 25 mm2 in cross-section with a modulus of elasticity of 200 GPa. A load W placed at the center of the wire produces a sag Δ.1.Calculate the tension (N) in the wire if sag Δ = 30 mm.2.Calculate the magnitude of W, in N, if sag Δ = 54.3 mm.3. If W is 60 N, what is the sag (in mm)?ANSWERS: (1) 562 N, (2) 100 N, (3) 45.8 Narrow_forwardCORRECT AND DETAILED SOLUTION WITH FBD ONLY. I WILL UPVOTE 4 : A cable and pulley system at D is used to bring a 230-kg pole (ACB) to a vertical position as shown. The cable has tensile force T and is attached at C. The length of the pole is 6.0 m, the outer diameter is d = 140 mm, and the wall thickness t = 12 mm. The pole pivots about a pin at A. The allowable shear stress in the pin is 60 MPa and the allowable bearing stress is 90 MPa. The diameter of the cable is 8 mm.1.Find the minimum diameter (mm) of the pin at A to support the weight of the pole in the position shown.2.Calculate the elongation (mm) of the cable CD.3.Calculate the vertical displacement of point C, in mm.ANSWERS: (1) 6 mm, (2) 1.186 mm, (3) 1.337 mm--arrow_forward1. Derive an expression for H(w) filter or bandpass/reject filter. = for the circuit below. Qualitatively determine if it's a high/lowpass L ell R ww Voarrow_forward
- 2. Obtain the transfer function, H(w) = 0 for the circuit below for R₁ = 1 kQ2, R2 = 10 kQ, and Vi C = 1 μF. What role, if any, does the capacitor play? Explain. R₁ R2 + C + Voarrow_forwardCORRECT AND DETAILED SOLUTION WITH FBD ONLY. I WILL UPVOTE 3 (15 points): A 12-meter-long precast pile segment is to be lifted from a trailer down to the ground and then set in place prior to driving by a crane.1. If two slings are to be used in lifting the pile to the ground, at what distance from the ends must the slings be placed for minimum bending due to its own weight?2. At what distance from the ends must the slings be placed for minimum shear due to its own weight?3. Using one sling to set the pile in a vertical position before driving at what distance from one end must the sling be placed for minimum bending due to its own weight?ANSWERS: (1) 2.48 m, (2) 3.00 m, (3) 3.51 marrow_forwardConsider blood flowing down an inclined plane. Derive an expression for the velocity profile assuming that blood follows the constitutive equation for a Casson fluid. You can either use a shell balance or the equation of motion in terms of shear stress as your starting point. What is the velocity at x = 0 and at x = xc?arrow_forward
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