
EBK MANUFACTURING ENGINEERING & TECHNOL
7th Edition
ISBN: 8220100793431
Author: KALPAKJIAN
Publisher: PEARSON
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Textbook Question
Chapter 13, Problem 12RQ
What is a Sendzimir mill? What are its important features?
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1. The truss shown is supported by hinge at A and cable at E.Given: H = 4m, S = 1.5 m, α = 75⁰, θ = 33⁰.Allowable tensile stress in cable = 64 MPa.Allowable compressive stress in all members = 120 MPaAllowable tensile stress in all members = 180 MPa1.Calculate the maximum permissible P, in kN, if the diameter of the cable is 20 mm.2.If P = 40 kN, calculate the required area (mm2) of member BC.3. If members have solid square section, with dimension 15 mm, calculate the maximum permissible P (kN) based on the allowable strength of member HI.ANSWERS: (1) 45.6 kN; (2) 83.71 mm2; (3) 171.76 kN
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2: A wire 4 meters long is stretched horizontally between points 4 meters apart. The wire is 25 mm2 in cross-section with a modulus of elasticity of 200 GPa. A load W placed at the center of the wire produces a sag Δ.1.Calculate the tension (N) in the wire if sag Δ = 30 mm.2.Calculate the magnitude of W, in N, if sag Δ = 54.3 mm.3. If W is 60 N, what is the sag (in mm)?ANSWERS: (1) 562 N, (2) 100 N, (3) 45.8 N
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4 : A cable and pulley system at D is used to bring a 230-kg pole (ACB) to a vertical position as shown. The cable has tensile force T and is attached at C. The length of the pole is 6.0 m, the outer diameter is d = 140 mm, and the wall thickness t = 12 mm. The pole pivots about a pin at A. The allowable shear stress in the pin is 60 MPa and the allowable bearing stress is 90 MPa. The diameter of the cable is 8 mm.1.Find the minimum diameter (mm) of the pin at A to support the weight of the pole in the position shown.2.Calculate the elongation (mm) of the cable CD.3.Calculate the vertical displacement of point C, in mm.ANSWERS: (1) 6 mm, (2) 1.186 mm, (3) 1.337 mm--
Chapter 13 Solutions
EBK MANUFACTURING ENGINEERING & TECHNOL
Ch. 13 - What is the difference between a plate and a...Ch. 13 - Define roll gap, neutral point, and draft.Ch. 13 - What factors contribute to spreading in flat...Ch. 13 - What is forward slip? Why is it important?Ch. 13 - Describe the types of deflections that rolls...Ch. 13 - Describe the difference between a bloom, a slab,...Ch. 13 - Why may roller leveling be a necessary operation?Ch. 13 - List the defects commonly observed in flat...Ch. 13 - What are the advantages of tandem rolling? Pack...Ch. 13 - How are seamless tubes produced?
Ch. 13 - Why is the surface finish of a rolled product...Ch. 13 - What is a Sendzimir mill? What are its important...Ch. 13 - What is the Mannesmann process? How is it...Ch. 13 - Describe ring rolling. Is there a neutral plane in...Ch. 13 - How is back tension generated?Ch. 13 - Explain why the rolling process was invented and...Ch. 13 - Flat rolling reduces the thickness of plates and...Ch. 13 - Explain how the residual stress patterns shown in...Ch. 13 - Explain whether it would be practical to apply the...Ch. 13 - Describe the factors that influence the magnitude...Ch. 13 - Explain how you would go about applying front and...Ch. 13 - What typically is done to make sure that the...Ch. 13 - Make a list of parts that can be made by (a) shape...Ch. 13 - Describe the methods by which roll flattening can...Ch. 13 - It was stated that spreading in flat rolling...Ch. 13 - Flat rolling can be carried out by front tension...Ch. 13 - Explain the consequence of applying too high a...Ch. 13 - Note in Fig. 13.3f that the driven rolls (powered...Ch. 13 - Describe the importance of controlling roll...Ch. 13 - In Fig. 13.9a, if you remove the top compressive...Ch. 13 - Name several products that can be made by each of...Ch. 13 - List the possible consequences of rolling at (a)...Ch. 13 - It is known that in thread rolling, as illustrated...Ch. 13 - If a rolling mill encounters chatter, what process...Ch. 13 - Can the forward slip ever become negative? Why or...Ch. 13 - In Example 13.1, calculate the roll force and the...Ch. 13 - Calculate the individual drafts in each of the...Ch. 13 - Estimate the roll force, F, and the torque for an...Ch. 13 - A rolling operation takes place under the...Ch. 13 - Estimate the roll force and power for annealed...Ch. 13 - A flat-rolling operation is being carried out...Ch. 13 - A simple sketch of a four-high mill stand is shown...Ch. 13 - Obtain a piece of soft, round rubber eraser, such...Ch. 13 - If you repeat the experiment in Problem 13.45 with...Ch. 13 - Design a set of rolls to produce cross-sections...Ch. 13 - Design an experimental procedure for determining...Ch. 13 - Derive an expression for the thickest workpiece...
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