EBK MANUFACTURING ENGINEERING & TECHNOL
7th Edition
ISBN: 8220100793431
Author: KALPAKJIAN
Publisher: PEARSON
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Textbook Question
Chapter 13, Problem 10RQ
How are seamless tubes produced?
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6/86 The connecting rod AB of a certain internal-combustion engine weighs 1.2 lb with mass center at G
and has a radius of gyration about G of 1.12 in. The piston and piston pin A together weigh 1.80 lb. The
engine is running at a constant speed of 3000 rev/min, so that the angular velocity of the crank is
3000(2)/60 = 100л rad/sec. Neglect the weights of the components and the force exerted by the gas in
the cylinder compared with the dynamic forces generated and calculate the magnitude of the force on the
piston pin A for the crank angle 0 = 90°. (Suggestion: Use the alternative moment relation, Eq. 6/3, with B
as the moment center.)
Answer
A = 347 lb
3"
1.3"
B
1.7"
PROBLEM 6/86
6/85 In a study of head injury against the instrument panel of a car during sudden or crash stops where
lap belts without shoulder straps or airbags are used, the segmented human model shown in the figure is
analyzed. The hip joint O is assumed to remain fixed relative to the car, and the torso above the hip is
treated as a rigid body of mass m freely pivoted at O. The center of mass of the torso is at G with the initial
position of OG taken as vertical. The radius of gyration of the torso about O is ko. If the car is brought to a
sudden stop with a constant deceleration a, determine the speed v relative to the car with which the
model's head strikes the instrument panel. Substitute the values m = 50 kg, 7 = 450 mm, r = 800 mm, ko
= 550 mm, 0 = 45°, and a = 10g and compute v.
Answer
v = 11.73 m/s
PROBLEM 6/85
Chapter 13 Solutions
EBK MANUFACTURING ENGINEERING & TECHNOL
Ch. 13 - What is the difference between a plate and a...Ch. 13 - Define roll gap, neutral point, and draft.Ch. 13 - What factors contribute to spreading in flat...Ch. 13 - What is forward slip? Why is it important?Ch. 13 - Describe the types of deflections that rolls...Ch. 13 - Describe the difference between a bloom, a slab,...Ch. 13 - Why may roller leveling be a necessary operation?Ch. 13 - List the defects commonly observed in flat...Ch. 13 - What are the advantages of tandem rolling? Pack...Ch. 13 - How are seamless tubes produced?
Ch. 13 - Why is the surface finish of a rolled product...Ch. 13 - What is a Sendzimir mill? What are its important...Ch. 13 - What is the Mannesmann process? How is it...Ch. 13 - Describe ring rolling. Is there a neutral plane in...Ch. 13 - How is back tension generated?Ch. 13 - Explain why the rolling process was invented and...Ch. 13 - Flat rolling reduces the thickness of plates and...Ch. 13 - Explain how the residual stress patterns shown in...Ch. 13 - Explain whether it would be practical to apply the...Ch. 13 - Describe the factors that influence the magnitude...Ch. 13 - Explain how you would go about applying front and...Ch. 13 - What typically is done to make sure that the...Ch. 13 - Make a list of parts that can be made by (a) shape...Ch. 13 - Describe the methods by which roll flattening can...Ch. 13 - It was stated that spreading in flat rolling...Ch. 13 - Flat rolling can be carried out by front tension...Ch. 13 - Explain the consequence of applying too high a...Ch. 13 - Note in Fig. 13.3f that the driven rolls (powered...Ch. 13 - Describe the importance of controlling roll...Ch. 13 - In Fig. 13.9a, if you remove the top compressive...Ch. 13 - Name several products that can be made by each of...Ch. 13 - List the possible consequences of rolling at (a)...Ch. 13 - It is known that in thread rolling, as illustrated...Ch. 13 - If a rolling mill encounters chatter, what process...Ch. 13 - Can the forward slip ever become negative? Why or...Ch. 13 - In Example 13.1, calculate the roll force and the...Ch. 13 - Calculate the individual drafts in each of the...Ch. 13 - Estimate the roll force, F, and the torque for an...Ch. 13 - A rolling operation takes place under the...Ch. 13 - Estimate the roll force and power for annealed...Ch. 13 - A flat-rolling operation is being carried out...Ch. 13 - A simple sketch of a four-high mill stand is shown...Ch. 13 - Obtain a piece of soft, round rubber eraser, such...Ch. 13 - If you repeat the experiment in Problem 13.45 with...Ch. 13 - Design a set of rolls to produce cross-sections...Ch. 13 - Design an experimental procedure for determining...Ch. 13 - Derive an expression for the thickest workpiece...
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