
Theory and Design for Mechanical Measurements
6th Edition
ISBN: 9781118881279
Author: Richard S. Figliola, Donald E. Beasley
Publisher: WILEY
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Chapter 1, Problem 1.33P
To determine
The dependent and independent variable in the calibration. What are the possible changes during actual testing?
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1. The rotating steel shaft is simply supported by bearings at points of B and C, and is driven by a spur
gear at D, which has a 6-in pitch diameter. The force F from the drive gear acts at a pressure angle of
20°. The shaft transmits a torque to point A of TA =3000 lbĘ in. The shaft is machined from steel with
Sy=60kpsi and Sut=80 kpsi.
(1) Draw a shear force diagram and a bending moment diagram by F. According to your analysis, where is
the point of interest to evaluate the safety factor among A, B, C, and D? Describe the reason. (Hint: To find
F, the torque Tд is generated by the tangential force of F (i.e. Ftangential-Fcos20°)
When n=2.5, K=1.8, and K₁ =1.3, determine the diameter of the shaft based on
(2) static analysis using DE theory (note that fatigue stress concentration factors need to be used for this
question because the loading condition is fatigue) and
(3) a fatigue analysis using modified Goodman.
Note) A standard diameter is not required for the questions.
10 in
D
3
N2=28
P(diametral pitch)=8 for all gears
Coupled to 25 hp motor
N3=34
Full depth spur gears with pressure angle=20°
N₂=2000 rpm
(1) Compute the circular pitch, the center-to-center distance, and base circle radii.
(2) Draw the free body diagram of gear 3 and show all the forces and the torque.
(3) In mounting gears, the center-to-center distance was reduced by 0.1 inch.
Calculate the new values of center-to-center distance, pressure angle, base circle radii,
and pitch circle diameters.
(4)What is the new tangential and radial forces for gear 3?
(5) Under the new center to center distance, is the contact ratio (mc) increasing or
decreasing?
2. A flat belt drive consists of two 4-ft diameter cast-iron pulleys spaced 16 ft apart.
A power of 60 hp is transmitted by a pulley whose speed is 380 rev/min. Use a
service factor (Ks) pf 1.1 and a design factor 1.0. The width of the polyamide A-3
belt is 6 in. Use CD=1. Answer the following questions.
(1) What is the total length of the belt according to the given geometry?
(2) Find the centrifugal force (Fc) applied to the belt.
(3) What is the transmitted torque through the pulley system given 60hp?
(4) Using the allowable tension, find the force (F₁) on the tight side. What is the
tension at the loose side (F2) and the initial tension (F.)?
(5) Using the forces, estimate the developed friction coefficient (f)
(6) Based on the forces and the given rotational speed, rate the pulley set. In other
words, what is the horse power that can be transmitted by the pulley system?
(7) To reduce the applied tension on the tight side, the friction coefficient is
increased to 0.75. Find out the…
Chapter 1 Solutions
Theory and Design for Mechanical Measurements
Ch. 1 - Prob. 1.1PCh. 1 - Prob. 1.2PCh. 1 - Prob. 1.3PCh. 1 - Prob. 1.4PCh. 1 - Prob. 1.5PCh. 1 - Discuss how the resolution of the display scale of...Ch. 1 - Prob. 1.7PCh. 1 - Prob. 1.8PCh. 1 - Prob. 1.9PCh. 1 - Prob. 1.10P
Ch. 1 - State the purpose of using randomization methods...Ch. 1 - Provide an example of repetition and replication...Ch. 1 - Develop a test plan that might be used to estimate...Ch. 1 - Develop a test plan that might be used to evaluate...Ch. 1 - A race engine shop has just completed two engines...Ch. 1 - A thermodynamics model assumes that a particular...Ch. 1 - Regarding the Mars Climate Orbiter spacecraft...Ch. 1 - A large batch of carefully made machine shafts can...Ch. 1 - Suggest an approach or approaches to estimate the...Ch. 1 - Suggest a test matrix to evaluate the wear...Ch. 1 - Figure 1.15 Orifice flow meter setup used for...Ch. 1 - The sale of motor fuel is an essential business in...Ch. 1 - Using either the ASME 19.5 or ISO 5167 test...Ch. 1 - A simple thermocouple circuit is formed using two...Ch. 1 - 1.25 A linear variable displacement transducer...Ch. 1 - For the LVDT calibration of the previous problem,...Ch. 1 - A manufacturer wants to quantify the expected...Ch. 1 - Prob. 1.28PCh. 1 - As described in a preceding problem, the...Ch. 1 - Light gates may be used to measure the speed of...Ch. 1 - You estimate your car’s fuel use by recording...Ch. 1 - When discussing concomitant methods, we used the...Ch. 1 - Prob. 1.33PCh. 1 - For the strain gauge calibration of the previous...Ch. 1 - The acceleration of a cart down a plane inclined...Ch. 1 - In general, what is meant by the term “standard”?...Ch. 1 - A common scenario: An engineer has two pencil-...Ch. 1 - Explain the potential differences in the following...Ch. 1 - Research the following test standards and codes....Ch. 1 - A hotel chain based in the United States contracts...Ch. 1 - Test code ASTM 558-13 allows for the comparison of...Ch. 1 - Suggest a reasonable number of significant digits...Ch. 1 - Using spreadsheet software (such as Microsoft...Ch. 1 - Prob. 1.44PCh. 1 - Round the following numbers to 3 significant...Ch. 1 - Express the result, rounding to an appropriate num...Ch. 1 - Express the result by rounding to an appropriate...Ch. 1 - A car’s speed is determined by the time it takes...Ch. 1 - How much error could you tolerate in (1) book...Ch. 1 - Apply the guidelines to determine the number of...Ch. 1 - Using a tape measure having 1 mm graduations, the...Ch. 1 - Show how the following functions can be...Ch. 1 - Prob. 1.53PCh. 1 - For the calibration data of Table 1.5, determine...Ch. 1 - Prob. 1.55PCh. 1 - Each of the following equations can be represented...Ch. 1 - Plot y = 10e“° 5x volts on in semilog format (use...Ch. 1 - Prob. 1.58PCh. 1 - Prob. 1.59P
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- The tooth numbers for the gear train illustrated are N₂ = 24, N3 = 18, №4 = 30, №6 = 36, and N₁ = 54. Gear 7 is fixed. If shaft b is turned through 5 revolutions, how many turns will shaft a make? a 5 [6] barrow_forwardCE-112 please solve this problem step by step and give me the correct answerarrow_forwardCE-112 please solve this problem step by step and give me the correct answerarrow_forward
- CE-112 solve this problem step by step and give me the correct answer pleasearrow_forwardPlease do not use any AI tools to solve this question. I need a fully manual, step-by-step solution with clear explanations, as if it were done by a human tutor. No AI-generated responses, please.arrow_forwardPlease do not use any AI tools to solve this question. I need a fully manual, step-by-step solution with clear explanations, as if it were done by a human tutor. No AI-generated responses, please.arrow_forward
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