Provide an example of at least five features produced by a certain machining process (for example, a keyway to accommodate a key i
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- Examples Q1. Find out the index movement required to mill a hexagonal Bolt by direct indexing. The rapid index plate has 24 holes and simple index plate has 40.1. Are there any reference measurements on the drawing? (Yes/No) 2. Are there any cutting planes on this drawing? (Yes/No) 3. Who checked the drawing? Exactly how it is on the print. Thanks!Write the NC part program for the part. Holes are threaded and requires two tools; T1 is a 0.5" HSS drill bit and T2 is a 0.5" tapping bit. The rest of the features are cut using a 0.75" HSS milling tool, T3. Feed rate and spindle speed are 10 ipm and 2000 rpm. The material is low- carbon steel. Part thickness is 0.5”. Use dotted lines two show the path of tools movements. Set up proper operation conditions as discussed in the class today.
- ! Required information Sally is making a sine bar, which is used to machine angles on parts (see the given figure). She has a 1.250-inch-thick bar that needs 90° grooves machined into it for precision ground 1.0000-inch diameter cylinders. A sine bar is used by placing different thicknesses under one of the cylinders so that the proper angle is attained. Sally wants the distance between the centers of the cylinders to be D = 5.6 inches. NOTE: This is a multi-part question. Once an answer is submitted, you will be unable to return to this part. -1.0000 Ø Once her sine block is finished, she wants to mill a 22.5° angle on a brass block. What thickness of gage blocks will produce this angle for this sine plate? (Round the final answer to four decimal places.) The required thickness is inches.On the attached drawing, is the allowance between "shaft C" and "hole D" positive or negative?Red hardness, and important property of many tool steals, is the ability of a tool steel to retain its mechanical and other desired properties at elevated temperatures. That is, a material which has a red hardness has a resistance to heat softening. True or false
- Write a complete part program using canned cycles to produce the drilled hole, groove, and thread on the workpiece that is shown in figure with Fanue syntax. You may assume that the OD (Outside Diameter) and chamfer are already finished. Use the following parameters: Material: 1018 steel Tool: Ф0.25 HSS drill, T0101 60° carbide threading tool, T0202 0.125 carbide grooving tool, T0303 Cutting speed: 300 SFPM for carbide and 100 SFPM for HSS tools. Use constant surface speed where appropriate Feed: 0.005 IPR (except for thread)What material is being specified by this section line pattern? (Refer to Figure 6-2.)8. A note in the comment section of a title block mentions that all faces should have a +.10 tolerance before heat treatment. The machinist follows the instructions but for diameters he leaves a tolerance of +.20. Why? O A. The machinist may have committed an error, and the part must be returned prior to heat treatment. OB. Diameter dimensions usually change by twice as much as the faces. OC. The tolerances for diameters aren't as critical as face tolerances. D. It's easier for the machinist to adopt MMC for diameters.
- I need the answer quicklyExplain what may occur that makes it necessary to enter a wear offset for a particular tool.Gentlemen, please help to solve a,b,c as I faced confusing questions about screw jack. Conditions are: screw jack is lifting 3.2 tonnes, screw pitch is 12 mm, diameter of the screw is 5 mm. Coefficient of friction was not given but I think we will need it for total force calculation, lets take it 0.2. a) Calculate horizontal component to move the load - what is ment here by horizontal component? b) Calculate vertical component to move the load - what is ment here by vertical component? c) Total force needed to move the load with a lever of 0.82m d) Velocity ratio (VR=distance by effort/distance by load) Distance by effort (lever)=2 x 3.14 x 0.82 = 5.15m Distance by load = pitch= 12mm= 0.012 m VR=5.15/0.012= approx 429. e) Calculate efficiency. For this we need to have MA (mechanical advantage). It can be calculated when we know total force. Efficiency=Load (3200 x 9.8) / effort