Manufacturing Engineering & Technology
7th Edition
ISBN: 9780133128741
Author: Serope Kalpakjian, Steven Schmid
Publisher: Prentice Hall
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Chapter 7, Problem 62SDP
To determine
Repeat Problem 7.61 for the curves shown in Fig. 7.12.
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The membrane analogy does not apply to the hollow cross-sections considered in
Chapter 3 (non-circular twisting). Give an example that clearly shows that it fails and
explain why.
Consider the extrusion of a cylindrical billet, and compute the following.
Assume the starting billet to have a length of 0.3m and a diameter of 15cm. This is extruded into a cylindrical product that is 3cm in diameter and 7.5cm long. Neglecting the areas on the two ends, compute the ratio between the product surface area (wraparound cylinder) and the surface area of the starting billet. How would this ratio change if the product were a square with the same corss-sectional area as that of the 3cm diameter circle?
• In a sheet metal forming press the shape to be formed is
hemispherical cup of radius 15 cm in 2mm thick mild steel sheet.
The force required to deform sheet is 8 kN. The forming hammer
should approach job from a distance of 30 cm. The production rate
required is 240 components/hr. Calculate and suggest the
following specifications of the various hydraulic components used:
a) Hydraulic cylinder (bore & length)
b) Pump pressure and flow rate
c) Electric motor HP considering 75% pump efficiency
d) Reservoir size
e) Size of pump inlet and discharge tubing
Chapter 7 Solutions
Manufacturing Engineering & Technology
Ch. 7 - Summarize the important mechanical and physical...Ch. 7 - What are the major differences between the (a)...Ch. 7 - List properties that are influenced by the degree...Ch. 7 - What is the difference between condensation...Ch. 7 - Explain the differences between linear, branched,...Ch. 7 - What is the glass-transition temperature?Ch. 7 - List and explain the additives commonly used in...Ch. 7 - What is crazing?Ch. 7 - What are polyblends?Ch. 7 - List the major differences between thermoplastics...
Ch. 7 - What is an elastomer?Ch. 7 - What effects does a plasticizing agent have on a...Ch. 7 - Define the following abbreviations: PMMA, PVC,...Ch. 7 - Explain why it would be advantageous to produce a...Ch. 7 - What are the differences and similarities of...Ch. 7 - Are molecular weight and degree of polymerization...Ch. 7 - Why do polymers need to be dried before...Ch. 7 - What characteristics of polymers make them...Ch. 7 - Do polymers strain harden more than metals or vice...Ch. 7 - Inspect various plastic components in an...Ch. 7 - Give applications for which flammability of...Ch. 7 - What characteristics make polymers advantageous...Ch. 7 - What properties do elastomers have that...Ch. 7 - Do you think that the substitution of plastics for...Ch. 7 - Is it possible for a material to have a hysteresis...Ch. 7 - Observe the behavior of the specimen shown in Fig....Ch. 7 - Add more to the applications column in Table 7.3.Ch. 7 - Discuss the significance of the glass-transition...Ch. 7 - Prob. 29QLPCh. 7 - Explain how cross-linking improves the strength of...Ch. 7 - Describe the methods by which the optical...Ch. 7 - How can polymers be made to conduct electricity?...Ch. 7 - Explain the reasons for which elastomers were...Ch. 7 - Give several examples of plastic products or...Ch. 7 - Describe your opinions regarding the recycling of...Ch. 7 - Explain how you would go about determining the...Ch. 7 - Compare the values of the elastic modulus, given...Ch. 7 - Why is there so much variation in the stiffness of...Ch. 7 - Explain why thermoplastics are easier to recycle...Ch. 7 - Give an example where crazing is desirable.Ch. 7 - Describe the principle behind shrink wrapping.Ch. 7 - List and explain some environmental pros and cons...Ch. 7 - List the characteristics required of a polymer for...Ch. 7 - How can you tell whether a part is made of a...Ch. 7 - As you know, there are plastic paper clips...Ch. 7 - By incorporating small amounts of a blowing agent,...Ch. 7 - In injection-molding operations (Section 19.3), it...Ch. 7 - From an environmental standpoint, do you feel it...Ch. 7 - Calculate the areas under the stressstrain curve...Ch. 7 - Prob. 50QTPCh. 7 - Prob. 51QTPCh. 7 - Estimate the number of molecules in a typical...Ch. 7 - Using strength and density data, determine the...Ch. 7 - Prob. 54QTPCh. 7 - Prob. 55SDPCh. 7 - Describe the design considerations involved in...Ch. 7 - Assume that you are manufacturing a product in...Ch. 7 - Assume you work for a company that produces...Ch. 7 - Prob. 59SDPCh. 7 - Make a list of products or parts that currently...Ch. 7 - Prob. 61SDPCh. 7 - Prob. 62SDPCh. 7 - Prob. 63SDPCh. 7 - Prob. 64SDPCh. 7 - With Table 7.3 as a guide, inspect various...
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- In a sheet metal forming press, the shape to be formed is hemispherical cup of radius 15 cm in 2mm thick mild steel sheet. The force required to deform sheet is 8 kN. The forming hammer should approach job from a distance of 30 cm. The production rate required is 240 components/hr. Calculate and suggest the following specifications of the various hydraulic components used: a. Hydraulic cylinder (bore & length); b. Pump pressure and flow rate; c. Electric motor HP considering 75% pump efficiency; d. Reservoir size; and e. Size of pump inlet and discharge tubing.arrow_forwardPlease solve in 10 minarrow_forwardExplain what is the effective-slenderness ratio?arrow_forward
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