Manufacturing Engineering & Technology
7th Edition
ISBN: 9780133128741
Author: Serope Kalpakjian, Steven Schmid
Publisher: Prentice Hall
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Chapter 7, Problem 64SDP
To determine
Conduct a study of plastics used for some products. Measure the hardness and stiffness of these plastics. (For example, dog chew toys use plastics with a range of properties.) Describe your observations.
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2. A program to make the part depicted in Figure 26.A has been created, presented in figure 26.B,
but some information still needs to be filled in. Compute the tool locations, depths, and other
missing information to present a completed program. (Hint: You may have to look up geometry
for the center drill and standard 0.5000 in twist drill to know the required depth to drill).
Dashed line indicates -
corner of original stock
Intended toolpath-tangent -
arc entry and exit sized to
programmer's judgment
026022 (Slot and Drill Part)
(Setup Instructions.
(UNITS: Inches
(WORKPIECE MAT'L: SAE 1020 STEEL
(Workpiece: 3.25 x 2.00 x0.75 in. Plate
(PRZ Location G54:
( XY 0.0 Upper Left of Fixture
( TOP OF PART 2-0
(Tool List:
)
(
T04
T02 0.500 IN 4 FLUTE FLAT END MILL)
#4 CENTER DRILL
'
T02
0.500 TWIST DRILL
N010 GOO G90 G17 G20 G49 G40 G80 G54
N020 M06 T02 (0.5 IN 4-FLUTE END MILL)
R0.750
N030 S760 M03 G00 x
N040 043 H02 2
Y
(P1)
(RAPID DOWN -TLO)
P4
NO50 MOB (COOLANT ON)
N060 G01 X
R1.000
N070…
6–95. The reaction of the ballast on the railway tie can be assumed uniformly distributed over its length as shown. If the wood has an allowable bending stress of σallow=1.5 ksi, determine the required minimum thickness t of the rectangular cross section of the tie to the nearest 18 in. Please include all steps. Also if you can, please explain how you found Mmax using an equation rather than using just the moment diagram. Thank you!
6–53. If the moment acting on the cross section is M=600 N⋅m, determine the resultant force the bending stress produces on the top board. Please explain each step. Please explain how you got the numbers and where you plugged them in to solve the problem. Thank you!
Chapter 7 Solutions
Manufacturing Engineering & Technology
Ch. 7 - Summarize the important mechanical and physical...Ch. 7 - What are the major differences between the (a)...Ch. 7 - List properties that are influenced by the degree...Ch. 7 - What is the difference between condensation...Ch. 7 - Explain the differences between linear, branched,...Ch. 7 - What is the glass-transition temperature?Ch. 7 - List and explain the additives commonly used in...Ch. 7 - What is crazing?Ch. 7 - What are polyblends?Ch. 7 - List the major differences between thermoplastics...
Ch. 7 - What is an elastomer?Ch. 7 - What effects does a plasticizing agent have on a...Ch. 7 - Define the following abbreviations: PMMA, PVC,...Ch. 7 - Explain why it would be advantageous to produce a...Ch. 7 - What are the differences and similarities of...Ch. 7 - Are molecular weight and degree of polymerization...Ch. 7 - Why do polymers need to be dried before...Ch. 7 - What characteristics of polymers make them...Ch. 7 - Do polymers strain harden more than metals or vice...Ch. 7 - Inspect various plastic components in an...Ch. 7 - Give applications for which flammability of...Ch. 7 - What characteristics make polymers advantageous...Ch. 7 - What properties do elastomers have that...Ch. 7 - Do you think that the substitution of plastics for...Ch. 7 - Is it possible for a material to have a hysteresis...Ch. 7 - Observe the behavior of the specimen shown in Fig....Ch. 7 - Add more to the applications column in Table 7.3.Ch. 7 - Discuss the significance of the glass-transition...Ch. 7 - Prob. 29QLPCh. 7 - Explain how cross-linking improves the strength of...Ch. 7 - Describe the methods by which the optical...Ch. 7 - How can polymers be made to conduct electricity?...Ch. 7 - Explain the reasons for which elastomers were...Ch. 7 - Give several examples of plastic products or...Ch. 7 - Describe your opinions regarding the recycling of...Ch. 7 - Explain how you would go about determining the...Ch. 7 - Compare the values of the elastic modulus, given...Ch. 7 - Why is there so much variation in the stiffness of...Ch. 7 - Explain why thermoplastics are easier to recycle...Ch. 7 - Give an example where crazing is desirable.Ch. 7 - Describe the principle behind shrink wrapping.Ch. 7 - List and explain some environmental pros and cons...Ch. 7 - List the characteristics required of a polymer for...Ch. 7 - How can you tell whether a part is made of a...Ch. 7 - As you know, there are plastic paper clips...Ch. 7 - By incorporating small amounts of a blowing agent,...Ch. 7 - In injection-molding operations (Section 19.3), it...Ch. 7 - From an environmental standpoint, do you feel it...Ch. 7 - Calculate the areas under the stressstrain curve...Ch. 7 - Prob. 50QTPCh. 7 - Prob. 51QTPCh. 7 - Estimate the number of molecules in a typical...Ch. 7 - Using strength and density data, determine the...Ch. 7 - Prob. 54QTPCh. 7 - Prob. 55SDPCh. 7 - Describe the design considerations involved in...Ch. 7 - Assume that you are manufacturing a product in...Ch. 7 - Assume you work for a company that produces...Ch. 7 - Prob. 59SDPCh. 7 - Make a list of products or parts that currently...Ch. 7 - Prob. 61SDPCh. 7 - Prob. 62SDPCh. 7 - Prob. 63SDPCh. 7 - Prob. 64SDPCh. 7 - With Table 7.3 as a guide, inspect various...
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- Solving coplanar forcesarrow_forwardComplete the following problems. Show your work/calculations, save as.pdf and upload to the assignment in Blackboard. 1. What are the x and y dimensions for the center position of holes 1,2, and 3 in the part shown in Figure 26.2 (below)? 6.0000 7118 Zero reference point 1.0005 1.0000 1.252 Bore C' bore 1.250 6.0000 .7118 0.2180 deep (3 holes) 2.6563 1.9445 3.000 diam. slot 0.3000 deep. 0.3000 wide 2.6563 1.9445arrow_forwardComplete the following problems. Show your work/calculations, save as.pdf and upload to the assignment in Blackboard. missing information to present a completed program. (Hint: You may have to look up geometry for the center drill and standard 0.5000 in twist drill to know the required depth to drill). 1. What are the x and y dimensions for the center position of holes 1,2, and 3 in the part shown in Figure 26.2 (below)? 6.0000 Zero reference point 7118 1.0005 1.0000 1.252 Bore 6.0000 .7118 Cbore 0.2180 deep (3 holes) 2.6563 1.9445 Figure 26.2 026022 (8lot and Drill Part) (Setup Instructions--- (UNITS: Inches (WORKPIECE NAT'L SAE 1020 STEEL (Workpiece: 3.25 x 2.00 x0.75 in. Plate (PRZ Location 054: ' XY 0.0 - Upper Left of Fixture TOP OF PART 2-0 (Tool List ( T02 0.500 IN 4 FLUTE FLAT END MILL #4 CENTER DRILL Dashed line indicates- corner of original stock ( T04 T02 3.000 diam. slot 0.3000 deep. 0.3000 wide Intended toolpath-tangent- arc entry and exit sized to programmer's judgment…arrow_forward
- A program to make the part depicted in Figure 26.A has been created, presented in figure 26.B, but some information still needs to be filled in. Compute the tool locations, depths, and other missing information to present a completed program. (Hint: You may have to look up geometry for the center drill and standard 0.5000 in twist drill to know the required depth to drill).arrow_forwardWe consider a laminar flow induced by an impulsively started infinite flat plate. The y-axis is normal to the plate. The x- and z-axes form a plane parallel to the plate. The plate is defined by y = 0. For time t <0, the plate and the flow are at rest. For t≥0, the velocity of the plate is parallel to the 2-coordinate; its value is constant and equal to uw. At infinity, the flow is at rest. The flow induced by the motion of the plate is independent of z. (a) From the continuity equation, show that v=0 everywhere in the flow and the resulting momentum equation is მu Ət Note that this equation has the form of a diffusion equation (the same form as the heat equation). (b) We introduce the new variables T, Y and U such that T=kt, Y=k/2y, U = u where k is an arbitrary constant. In the new system of variables, the solution is U(Y,T). The solution U(Y,T) is expressed by a function of Y and T and the solution u(y, t) is expressed by a function of y and t. Show that the functions are identical.…arrow_forwardPart A: Suppose you wanted to drill a 1.5 in diameter hole through a piece of 1020 cold-rolled steel that is 2 in thick, using an HSS twist drill. What values if feed and cutting speed will you specify, along with an appropriate allowance? Part B: How much time will be required to drill the hole in the previous problem using the HSS drill?arrow_forward
- 1.1 m 1.3 m B 60-mm diameter Brass 40-mm diameter Aluminum PROBLEM 2.52 - A rod consisting of two cylindrical portions AB and BC is restrained at both ends. Portion AB is made of brass (E₁ = 105 GPa, α = 20.9×10°/°C) and portion BC is made of aluminum (Ę₁ =72 GPa, α = 23.9×10/°C). Knowing that the rod is initially unstressed, determine (a) the normal stresses induced in portions AB and BC by a temperature rise of 42°C, (b) the corresponding deflection of point B.arrow_forward30 mm D = 40 MPa -30 mm B C 80 MPa PROBLEM 2.69 A 30-mm square was scribed on the side of a large steel pressure vessel. After pressurization, the biaxial stress condition at the square is as shown. For E = 200 GPa and v=0.30, determine the change in length of (a) side AB, (b) side BC, (c) diagnonal AC.arrow_forwardPlease solve in detail this problem thank youarrow_forward
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