Shigley's Mechanical Engineering Design (McGraw-Hill Series in Mechanical Engineering)
Shigley's Mechanical Engineering Design (McGraw-Hill Series in Mechanical Engineering)
10th Edition
ISBN: 9780073398204
Author: Richard G Budynas, Keith J Nisbett
Publisher: McGraw-Hill Education
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Chapter 7, Problem 32P

The steel shaft shown in the figure carries a 18-lbf gear on the left and a 32-lbf gear on the right. Estimate the first critical speed due to the loads, the shaft’s critical speed without the loads, and the critical speed of the combination.

Problem 7–32

Dimensions in inches.

Chapter 7, Problem 32P, The steel shaft shown in the figure carries a 18-lbf gear on the left and a 32-lbf gear on the

Expert Solution & Answer
Check Mark
To determine

The first critical speed of the shaft due to loads.

The critical speed of the shaft without loads.

The critical speed of the combination.

Answer to Problem 32P

The first critical speed of the shaft due to loads is 2518rad/s.

The critical speed of the shaft without loads is 2095.81rad/s.

The critical speed of the combination is 1610.81rad/s.

Explanation of Solution

Write the expression for the moment of the inertia.

    I=πd264 (I)

Here, the diameter of the shaft is d and the mathematical constant is π.

Write the expression for the ratio of the bending moment to inertia.

    Rm=MI (II)

Here, the bending moment across the shaft is M.

Write the expression for the ratio of the bending moment to inertia in terms of the spread sheet cell locations.

    Rm={E2(x)+D3(x1)0+F3(x1)1+F5(x2)1+D7(x9)0+F7(x9)1+D11(x15)0+F11(x15)1} (III)

Substitute Ed2ydx2 for Rm in Equation (III).

    Rm={E2(x)+D3(x1)0+F3(x1)1+F5(x2)1+D7(x9)0+F7(x9)1+D11(x15)0+F11(x15)1}Ed2ydx2={E2(x)+D3(x1)0+F3(x1)1+F5(x2)1+D7(x9)0+F7(x9)1+D11(x15)0+F11(x15)1} (IV)

Here, the young’s modulus of the shaft material is E, and the deflection in the shaft is y.

Integrate the Equation (IV) with respect to x.

    Ed2ydx2={E2(12)(x2)+D3(x1)1+F3(12)(x1)2+F5(12)(x2)2+D7(x9)1+F7(12)(x9)2+D11(x15)1+F11(12)(x15)2+C1}Ey={E2(16)(x3)+D3(12)(x1)2+F3(13)(x1)3+F5(16)(x2)3+D7(12)(x9)2+F7(16)(x9)3+D11(16)(x15)1+F11(16)(x15)3+xC1+C2}y=1E{E2(16)(x3)+D3(12)(x1)2+F3(13)(x1)3+F5(16)(x2)3+D7(12)(x9)2+F7(16)(x9)3+D11(16)(x15)1+F11(16)(x15)3+xC1+C2} (V)

Substitute 1.114085 for E2, 0.636727 for D3, 0.636727 for F3, 0.545552 for F5, 0.171504 for D7, 0.024501 for F7, 0.115461 for D11, 0.115461 for F11 in Equation(V).

    y=1E{1.114085(16)x30.636727(12)(x1)20.636727(16)(x1)30.545552(16)(x2)30.171504(12)(x9)2+0.024501(16)(x9)3+0.115461(12)(x15)20.115461(16)(x15)3+xC1+C2}=1E{0.186x30.318(x1)20.106(x1)30.091(x2)30.086(x9)2+0.004(x9)3+0.058(x15)20.019(x15)3+xC1+C2} (VI)

Apply the boundary conditions.

Substitute 0 for y, 0in for x and in above Equation.

    y={0.186x30.318x120.106x130.091x230.086x92+0.004x93+0.058x1520.019x153+xC1+C2}0={0.186030.3180120.1060130.0910130.086012+0.004013+0.0580120.019013+0C1+C2}C2=0

Substitute 0 for y, 16in for x and in Equation (VI).

    y={0.186x30.318x120.106x130.091x230.086x92+0.004x93+0.058x1520.019x153+xC1+C2}0={0.1861630.31816120.10616130.09116230.0861692+0.0041693+0.058161520.01916153+16C1+0}0={761.8571.55357.75249.7044.214+1.372+0.0580.019+16C1+0}5=C1

Substitute δ11 for y, 5 for C1 and 0 for C2 in Equation (VI).

    δ11=1E{0.186x30.318x120.106x130.091x230.086x92+0.004x93+0.058x1520.019x153+x5} (VII)

Substitute δ12 for y, 5 for C1 and 0 for C2 in Equation in Equation (VI).

    δ12=1E{0.186x30.318x120.106x130.091x230.086x92+0.004x93+0.058x1520.019x153+x5} (VIII)

Write the expression for the deflection at 0lbf load on the left end.

    δ21=1E{0.186x30.318x120.106x130.091x230.086x92+0.004x93+0.058x1520.019x153+x5} (IX)

Write the expression for the deflection at 1lbf load on the right end.

    δ22=1E{0.186x30.318x120.106x130.091x230.086x92+0.004x93+0.058x1520.019x153+x5} (X)

Write the expression for the deflection of the shaft due to 18lbf load.

    y1=F1δ11+F2δ12 (XI)

Write the expression for the deflection of the shaft due to 32lbf load.

    y2=F1δ21+F2δ22 (XII)

Write the expression for the critical velocity due to load.

    ω1=g(F1y1+F2y2)(F1y12+F2y22) (XIII)

Here, the acceleration due to gravity is g, the load on the left gear is F1 and the load on the right gear is F2.

Write the expression for the weight of the left gear.

    w1=γ(π4)(d12l1+d22l2) (XIV)

Here, the physical constant of the material is γ, the length of the shaft is l and the diameter is d.

Write the expression for the weight of the right gear.

    w2=γ(π4)(d32l3+d12l1) (XV)

Write the expression for the critical velocity without load.

    ω2=g(w1y1+w2y2)(w1y12+w2y22) (XVI)

Here, the acceleration due to gravity is g.

Write the expression for the critical speed for the combination using Dunkerley’s equation.

    1ω2=(1ω12)withload+(1ω22)withoutload (XVII)

Conclusion:

Draw the diagram for the shaft.

Shigley's Mechanical Engineering Design (McGraw-Hill Series in Mechanical Engineering), Chapter 7, Problem 32P , additional homework tip  1

Figure-(1)

The Figure-(1) shows all the dimensions of the shaft.

Calculate the moment of inertia for the part A to B:

Substitute 2in for d in Equation (I).

    I1=π(2in)464=50.26in464=0.58539in40.7854in4

Calculate the moment of inertia for the part B to D:

Substitute 2.472in for d in Equation (I).

    I2=π(2.472in)464=117.312in464=1.833in4

Calculate the moment of inertia for the part D to F:

Substitute 2.763in for d in Equation (I).

    I3=π(2.763in)464=183.0937in464=2.860in4

Since the diameter of the shaft part A to B and F to G is same, so their moment inertia is also same.

Substitute 2in for x and 30×106psi for E in Equation (VII).

    δ11=1(30×106psi){0.182in30.3182in120.1062in130.0912in230.0862in92+0.0042in93+0.0582in1520.0192in15352in}=1(30×106psi){1.488in30.318in20.106in304.214in21.372in3+9.802in2+41.743in310in}=1(30×106psi){37.023in}=1.234×106in

Substitute 14in for x and 30×106psi for E in Equation (VIII).

    δ12=1(30×106psi){0.18614in30.31814in120.10614in130.09114in230.08614in92+0.00414in93+0.05814in1520.01914in153514in}=1(30×106psi){510.38in353.74in2232.88in3157.24in22.15in20.5in3+0.058in2+0.019in328in}=1(30×106psi){35.951in}=1.198×106in

Substitute 14in for x and 30×106psi for E in Equation (IX).

    δ21=1(30×106psi){0.18614in30.31814in120.10614in130.09114in230.08614in92+0.00414in93+0.05814in1520.01914in153514in}=1(30×106psi){510.38in353.74in2232.88in3157.24in22.15in20.5in3+0.058in2+0.019in328in}=1(30×106psi){35.951in}=1.198×106in

Substitute 2in for x and 30×106psi for E in Equation (X).

    δ22=1(30×106psi){0.182in30.3182in120.1062in130.0912in230.0862in92+0.0042in93+0.0582in1520.0192in15352in}=1(30×106psi){1.488in30.318in20.106in304.214in21.372in3+9.802in2+41.743in310in}=1(30×106psi){37.023in}=1.234×106in

Substitute 18lbf for F1, 32lbf for F2, 1.234×106in for δ11 and 1.198×106in for δ12 in Equation (XI).

    y1=(18lbf)(1.234×106in)+(32lbf)(1.198×106in)=(22.21+38.336)×106in=6.05×105in

Substitute 18lbf for F1, 32lbf for F2, 1.234×106in for δ22 and 1.198×106in for δ21 in Equation (XII).

    y2=(18lbf)(1.198×106in)+(32lbf)(1.234×106in)=(21.564+39.48)×106in=6.104×105in

Here, the gravitational constant is 9.81m/s2.

    g=9.81m/s2=9.81m/s2(39.37in/s21m/s2)386in/s2

Substitute 386in/s2 for g, 18lbf for F1, 32lbf for F2, 6.104×105in for y2 and 6.05×105in for y1 in Equation (XIII).

    ω1=(386in/s2)[(18lbf)(6.05×105lbfin)+(32lbf)(6.104×105lbfin)][(18lbf)(6.05×105in)2+(32lbf)(6.104×105in)2]=(386in/s2)[(108.9×105in)+(195.328×105in)][(658.84)(105in)2+(1192.28)(105in)2]=[(117432.008×1051/s2)][(1851.12×1010)]=2518rad/s

Thus, he first critical speed of shaft due to loads is 2518rad/s.

Refer to table A-5 “Physical constants of the materials.” to obtain the weight density of the steel as 0.282lbf/in3.

Substitute 0.282lbf/in3 for γ, 2in for d1, 2.472in for d2, 1in for l1 and 8in for l2 in Equation (XIV).

    w1=(0.282lbf/in3)(π4)[(2in)2(1in)+(2.472in)2(8in)]=(0.282lbf/in3)(π4)[(52.88in3)]=11.71lbf

Substitute 0.282lbf/in3 for γ, 2in for d1, 2.763in for d2, 1in for l1 and 6in for l2 in Equation (XV).

    w2=(0.282lbf/in3)(π4)[(2.763in)2(6in)+(2in)2(1in)]=(0.282lbf/in3)(π4)[(49.80in3)]=11.03lbf

Draw the free body diagram for the calculated weights.

Shigley's Mechanical Engineering Design (McGraw-Hill Series in Mechanical Engineering), Chapter 7, Problem 32P , additional homework tip  2

Substitute 4.5in for x and 30×106psi for E in Equation (VII).

    δ11=1(30×106psi){0.1864.5in30.3184.5in120.1064.5in130.0914.5in230.0864.5in92+0.0044.5in93+0.0584.5in1520.0194.5in15354.5in}=1(30×106psi){16.949in36.439in24.544in31.421in31.741in20.3645in3+6.394in2+21.99in322.5in}=1(30×106psi){8.3235in}=2.775×105in

Substitute 12.5in for x and 30×106psi for E in Equation (VIII).

    δ12=1(30×106psi){0.18612.5in30.31812.5in120.10612.5in130.09112.5in230.08612.5in92+0.00412.5in93+0.05812.5in1520.01912.5in153512.5in}=1(30×106psi){363.28in342.055in2161.21in3105.34in31.053in2+0.1715in3+0.3625in2+0.2968in362.5in}=1(30×106psi){8.0472in}=2.68×105in

Substitute 12.5in for x and 30×106psi for E in Equation (IX).

    δ21=1(30×106psi){0.18612.5in30.31812.5in120.10612.5in130.09112.5in230.08612.5in92+0.00412.5in93+0.05812.5in1520.01912.5in153512.5in}=1(30×106psi){363.28in342.055in2161.21in3105.34in31.053in2+0.1715in3+0.3625in2+0.2968in362.5in}=1(30×106psi){8.0472in}=2.68×105in

Substitute 3.5in for x and 30×106psi for E in Equation (X).

    δ22=1(30×106psi){0.1863.5in30.3183.5in120.1063.5in130.0913.5in230.0863.5in92+0.0043.5in93+0.0583.5in1520.0193.5in15353.5in}=1(30×106psi){7.974in31.987in21.656in30.307in32.601in20.665in3+7.670in2+28.896in317.5in}=1(30×106psi){19.824in}=6.608×105in

Substitute 11.7lbf for F1, 11.03lbf for F2, 2.775×105in for δ11 and 2.68×105in for δ12 in Equation (XI).

    y1=(11.7lbf)(2.775×105in)+(11.03lbf)(2.68×105in)=(32.46+29.56)×105in=6.202×105in

Substitute 11.7lbf for F1, 11.03lbf for F2, 6.608×105in for δ22 and 2.68×105in for δ21 in Equation (XII).

    y2=(11.7lbf)(2.68×105in)+(11.03lbf)(6.608×105in)=(31.35+72.88)×105in=10.42×105in

Substitute 386in/s2 for g, 11.7lbf for F1, 11.03lbf for F2, 10.42×105in for y2 and 6.202×105in for y1 in Equation (XVI).

    ω2=(386in/s2)[(11.7lbf)(6.202×105in)+(11.03lbf)(10.42×105in)][(11.7lbf)(6.202×105in)2+(11.03lbf)(10.42×105in)2]=(386in/s2)[(72.56×105in)+(114.93×105in)][(450.03)(105in)2+(1197.59)(105in)2]=[(72371.14×1051/s2)][(1647.6276×1010)]=2095.81rad/s

Thus, the critical speed of shaft without loads is 2095.81rad/s.

Substitute 2095.81rad/s for ω2 2518rad/s for ω1 in Equation (XVII).

    1ω2=(1(2518rad/s)2)+(1(2095.81rad/s)2)1ω2=[(1.5772×107)+(2.2766×107)](rad/s)2ω2=2594841.455(rad/s)2ω=1610.81rad/s

Thus, the critical speed of the combination is 1610.81rad/s.

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Shigley's Mechanical Engineering Design (McGraw-Hill Series in Mechanical Engineering)

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