DeGarmo's Materials and Processes in Manufacturing
12th Edition
ISBN: 9781118987674
Author: J. T. Black, Ronald A. Kohser
Publisher: WILEY
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Chapter 37, Problem 3CS
To determine
Effects when zinc coating is applied to the low carbon steel metal at the time of manufacturing muffler.
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What are the factors that that affect the casing design internally and externally?
How does the LRFD method of design react on the load and strength of the material?
Analyse, using the results, how each component failed and justify how each component’s design could be improved.
Figure 1
The 220mm-long bolt was used to fasten one of the engine mount to a supporting structure. In an effort to prevent the bolt from coming loose, the torque-prevailing nut and split pin were utilized to tighten the bolt.
The bolt held through an aluminum housing. Due to the reduced stiffness of the fastened parts, the bolt supported a greater proportion of the applied force.
The bolt's size necessitated a high tightening torque of 660 Nm (487 Lbft). Since this level of torque could not be achieved with the tools at the time, this torque was not specified.
The aluminum's maximum bearing pressure was far exceeded by the bearing stress under the nut's head and face. As a result, there was excessive preload loss due to creep.
fan shaft
First of all, the fan shaft was required to be made of cold-drawn 1040 or 1045 steel with a yield strength of 586 MPa and the expected…
Chapter 37 Solutions
DeGarmo's Materials and Processes in Manufacturing
Ch. 37 - What are the two primary functions of the...Ch. 37 - What are the two major roles of the applied...Ch. 37 - Why might resistance welding be considered a form...Ch. 37 - Why is there no need for fluxes or shielding gases...Ch. 37 - Prob. 5RQCh. 37 - What are the three components that contribute to...Ch. 37 - What measures can be taken to reduce the...Ch. 37 - What factors control the resistance between the...Ch. 37 - What are the possible consequences of too little...Ch. 37 - What is the ideal sequence for pressure...
Ch. 37 - Why do the resistance-welding conditions become...Ch. 37 - What magnitude of current might be required to...Ch. 37 - What are some of the changes that can occur in...Ch. 37 - What is the simplest and most widely used form of...Ch. 37 - What is the typical size of a spot-weld nugget?Ch. 37 - What are the two basic types of stationary...Ch. 37 - What is the major advantage of spot-welding guns?Ch. 37 - What are the pros and cons of a resistance spot...Ch. 37 - What are some of the properties that must be...Ch. 37 - What is the most common metal that is spot welded?Ch. 37 - What is the practical limit of the thicknesses of...Ch. 37 - What design features can be altered to permit the...Ch. 37 - What are the two methods used to produce...Ch. 37 - For what products would resistance butt welding be...Ch. 37 - What two limitations of spot welding can be...Ch. 37 - What limits the number of projection welds that...Ch. 37 - What are some of the attractive features of...Ch. 37 - What are some of the primary limitations to the...Ch. 37 - What type of metallurgical problem might be...Ch. 37 - What were some of the limitations that made the...Ch. 37 - What features promote coalescence in cold welding?Ch. 37 - Describe how the roll-bonding process can be used...Ch. 37 - Describe the friction welding process.Ch. 37 - How is inertia welding similar to friction...Ch. 37 - How are surface impurities removed in the...Ch. 37 - Why are inertia welds of more consistent quality...Ch. 37 - What are some of the geometric limitations of...Ch. 37 - How does linear friction welding differ from...Ch. 37 - How does friction-stir welding differ from...Ch. 37 - What are the primary process variables in...Ch. 37 - What are some of the attractive features of...Ch. 37 - What are some of the materials that have been...Ch. 37 - What is the benefit of adding a preheat laser to...Ch. 37 - Describe the friction-stir spot welding process.Ch. 37 - Prob. 45RQCh. 37 - How do ultrasonic vibrations produce a weld?Ch. 37 - What are some of the geometric limitations of...Ch. 37 - What are some of the attractive features of...Ch. 37 - What are the conditions necessary to produce...Ch. 37 - What kinds of materials can be joined by diffusion...Ch. 37 - How might intermediate layers be used to enhance...Ch. 37 - How are surface contaminants removed during...Ch. 37 - If the interface of a weld is viewed in cross...Ch. 37 - What are some typical applications of explosive...Ch. 37 - Many advanced engineering products, as well as...Ch. 37 - Using the Internet or technical literature,...Ch. 37 - Friction-stir processing is an interesting...Ch. 37 - Investigate the various types of power supplies...Ch. 37 - Consider a muffler being made entirely from...Ch. 37 - Prob. 2CSCh. 37 - Prob. 3CSCh. 37 - An alternate material might be one-side...Ch. 37 - Prob. 5CS
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- Name the design consideration of casing and explain any onearrow_forwardWhat is induced damping?arrow_forwarda visual inspection check and at least one test safely on components that have failed in service. Figure 1 The 220mm-long bolt was used to fasten one of the engine mount to a supporting structure. In an effort to prevent the bolt from coming loose, the torque-prevailing nut and split pin were utilized to tighten the bolt. The bolt held through an aluminum housing. Due to the reduced stiffness of the fastened parts, the bolt supported a greater proportion of the applied force. The bolt's size necessitated a high tightening torque of 660 Nm (487 Lbft). Since this level of torque could not be achieved with the tools at the time, this torque was not specified. The aluminum's maximum bearing pressure was far exceeded by the bearing stress under the nut's head and face. As a result, there was excessive preload loss due to creep. fan shaft First of all, the fan shaft was required to be made of cold-drawn 1040 or 1045 steel with a yield strength of 586 MPa and the expected life is 6440km.…arrow_forward
- Grade 304 stainless steel is used to manufacture a component for an industrial processing plant. Which two thermoset materials will you recommend as an alternative material for the manufacturing of the component? Provide reasons for your recommendation.arrow_forwardHow is the Force Method of Analysis applied?arrow_forwardWhat are some examples of an application of the Lever Rule and explain?arrow_forward
- These are material used for lining of friction surfaces of a clutch should have the followingcharacteristics: 1.It should have a high and uniform coefficient of friction.2. It should not be affected by moisture and oil.3. It should have the ability to withstand high temperatures caused by slippage.4. It should have high heat conductivity.5. It should have high resistance to wear and scoring. Can you explain why these characterictic are important?arrow_forwardConsider the variation in performance under mild loads between slotted and pure ALOHA. Find the smallest one. Speculate about how you felt.arrow_forwardSuggest three alternative materials that could be used to produce the desired wrench? Construct a comparison table to explain the advantages and disadvantages of each one? Cite appropriate references. Which of your alternative would you recommend to your supervisor?arrow_forward
- Do not provide handwritten solution,Maintain accuracy and quality in your answer,Take care of plagiarism,Answer completely,You will get up vote for sure.arrow_forwardExplain, using the results, how each component failed and how each component’s design could be improved M24 Engine Mounting Bolt Failure Figure 1 The 220mm-long bolt was used to fasten one of the engine mount to a supporting structure. In an effort to prevent the bolt from coming loose, the torque-prevailing nut and split pin were utilized to tighten the bolt. The bolt held through an aluminum housing. Due to the reduced stiffness of the fastened parts, the bolt supported a greater proportion of the applied force. The bolt's size necessitated a high tightening torque of 660 Nm (487 Lbft). Since this level of torque could not be achieved with the tools at the time, this torque was not specified. The aluminum's maximum bearing pressure was far exceeded by the bearing stress under the nut's head and face. As a result, there was excessive preload loss due to creep. fan shaft First of all, the fan shaft was required to be made of cold-drawn 1040 or 1045 steel with a yield strength of 586…arrow_forwardWhat steps should be taken for the force method of analysis?arrow_forward
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