DeGarmo's Materials and Processes in Manufacturing
12th Edition
ISBN: 9781118987674
Author: J. T. Black, Ronald A. Kohser
Publisher: WILEY
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Chapter 37, Problem 24RQ
For what products would resistance butt welding be a common approach?
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Chapter 37 Solutions
DeGarmo's Materials and Processes in Manufacturing
Ch. 37 - What are the two primary functions of the...Ch. 37 - What are the two major roles of the applied...Ch. 37 - Why might resistance welding be considered a form...Ch. 37 - Why is there no need for fluxes or shielding gases...Ch. 37 - Prob. 5RQCh. 37 - What are the three components that contribute to...Ch. 37 - What measures can be taken to reduce the...Ch. 37 - What factors control the resistance between the...Ch. 37 - What are the possible consequences of too little...Ch. 37 - What is the ideal sequence for pressure...
Ch. 37 - Why do the resistance-welding conditions become...Ch. 37 - What magnitude of current might be required to...Ch. 37 - What are some of the changes that can occur in...Ch. 37 - What is the simplest and most widely used form of...Ch. 37 - What is the typical size of a spot-weld nugget?Ch. 37 - What are the two basic types of stationary...Ch. 37 - What is the major advantage of spot-welding guns?Ch. 37 - What are the pros and cons of a resistance spot...Ch. 37 - What are some of the properties that must be...Ch. 37 - What is the most common metal that is spot welded?Ch. 37 - What is the practical limit of the thicknesses of...Ch. 37 - What design features can be altered to permit the...Ch. 37 - What are the two methods used to produce...Ch. 37 - For what products would resistance butt welding be...Ch. 37 - What two limitations of spot welding can be...Ch. 37 - What limits the number of projection welds that...Ch. 37 - What are some of the attractive features of...Ch. 37 - What are some of the primary limitations to the...Ch. 37 - What type of metallurgical problem might be...Ch. 37 - What were some of the limitations that made the...Ch. 37 - What features promote coalescence in cold welding?Ch. 37 - Describe how the roll-bonding process can be used...Ch. 37 - Describe the friction welding process.Ch. 37 - How is inertia welding similar to friction...Ch. 37 - How are surface impurities removed in the...Ch. 37 - Why are inertia welds of more consistent quality...Ch. 37 - What are some of the geometric limitations of...Ch. 37 - How does linear friction welding differ from...Ch. 37 - How does friction-stir welding differ from...Ch. 37 - What are the primary process variables in...Ch. 37 - What are some of the attractive features of...Ch. 37 - What are some of the materials that have been...Ch. 37 - What is the benefit of adding a preheat laser to...Ch. 37 - Describe the friction-stir spot welding process.Ch. 37 - Prob. 45RQCh. 37 - How do ultrasonic vibrations produce a weld?Ch. 37 - What are some of the geometric limitations of...Ch. 37 - What are some of the attractive features of...Ch. 37 - What are the conditions necessary to produce...Ch. 37 - What kinds of materials can be joined by diffusion...Ch. 37 - How might intermediate layers be used to enhance...Ch. 37 - How are surface contaminants removed during...Ch. 37 - If the interface of a weld is viewed in cross...Ch. 37 - What are some typical applications of explosive...Ch. 37 - Many advanced engineering products, as well as...Ch. 37 - Using the Internet or technical literature,...Ch. 37 - Friction-stir processing is an interesting...Ch. 37 - Investigate the various types of power supplies...Ch. 37 - Consider a muffler being made entirely from...Ch. 37 - Prob. 2CSCh. 37 - Prob. 3CSCh. 37 - An alternate material might be one-side...Ch. 37 - Prob. 5CS
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- What problems can occur to stainless steel as it is allowed to form carbide precipitation during welding?arrow_forwardWhat is metal inert gas welding and the effect of metal inert gas welding process parameters? Diagrams?arrow_forwardAre the Expansion joints, used to mitigate thermal stress in materials?arrow_forward
- When steel is joined using arc welding, only the liquid fusion zone must be protected by a gas or flux. However, when titanium is welded, both the front and back sides of the welded metal must be protected. Why must these extra pre-cautions be taken when joining titanium?arrow_forward8) The correct ways to control liquation cracking tendency in fusion weld joint are I. Use of filler metal that solidifies before the partially melted zone I. Use of single pass welding with higher net heat input instead of multipass welding III. Use of high energy density processes IV. Preheating the substrates V. Use of base metals with fine grain structure OI, II, and III II, and IV OII, IV, and V O II, III and IVarrow_forwardWhy would some low-carbon steels have severe porosity when welded with the GTA welding process?arrow_forward
- What brazing or soldering process uses a machine similar to a spot welder to produce the heat required to make a joint?arrow_forwardWelding stainless steel is a complicated process because (uniform / intergranular / erosion) corrosion may happen, to avoid this issue post-weld-heat treatment is conducted to (precipitate / dissolve) carbide particles.arrow_forwardDescribe the three applications of each Tee and Edge joint in welding?arrow_forward
- 3) Improper cleaning of faying surfaces during fusion welding of carbon steels will primarily lead to Wider heat affected zone O Higher residual stresses Entrapment of gases and formation of inclusions O Higher fracture toughness of weld jointarrow_forwardIdentify the conditions under which a brazed joint is likely to be “stronger” than the brazing material by itself. Describe the trends in joint fracture strength as it becomes wider/narrower or thinner/thicker.arrow_forward(c) Two carbon steel workpieces were joined together by welding. The type of joint is butt joint. (i) With the aid of sketches, state ONE (1) suitable fusion and ONE (1) suitable solid- state welding processes. Compare both of the processes. (ii) Explain the effect of heat on the microstructure and material properties of the base metal after the welding process.arrow_forward
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