Manufacturing Engineering & Technology
7th Edition
ISBN: 9780133128741
Author: Serope Kalpakjian, Steven Schmid
Publisher: Prentice Hall
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Chapter 30, Problem 27QLP
Describe the differences between oxyfuel-gas cutting of ferrous and of nonferrous alloys. Which properties are significant?
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Chapter 30 Solutions
Manufacturing Engineering & Technology
Ch. 30 - Describe fusion as it relates to welding...Ch. 30 - Explain the features of neutralizing, reducing,...Ch. 30 - What is stick welding?Ch. 30 - Explain the basic principles of arc-welding...Ch. 30 - Why is shielded metal-arc welding a commonly...Ch. 30 - What keeps the weld bead on a steel surface...Ch. 30 - Describe the functions and characteristics of...Ch. 30 - What are the similarities and differences between...Ch. 30 - What properties are useful for a shielding gas?Ch. 30 - What are the advantages to thermit welding?
Ch. 30 - Explain where the energy is obtained in...Ch. 30 - Explain how cutting takes place when an...Ch. 30 - What is the purpose of flux? Why is it not needed...Ch. 30 - What is meant by weld quality? Discuss the...Ch. 30 - How is weldability defined?Ch. 30 - Why are welding electrodes generally coated?Ch. 30 - Describe the common types of discontinuities...Ch. 30 - Prob. 18RQCh. 30 - Explain why hydrogen welding can be used to...Ch. 30 - Prob. 20RQCh. 30 - Prob. 21QLPCh. 30 - It has been noted that heat transfer in gas-metal...Ch. 30 - Explain why some joints may have to be...Ch. 30 - Describe the role of filler metals in welding.Ch. 30 - List the processes that can be performed with...Ch. 30 - What is the effect of the thermal conductivity of...Ch. 30 - Describe the differences between oxyfuel-gas...Ch. 30 - Could you use oxyfuel-gas cutting for a stack of...Ch. 30 - What are the advantages of electron-beam and...Ch. 30 - Describe the methods by which discontinuities...Ch. 30 - Explain the significance of the stiffness of the...Ch. 30 - Prob. 32QLPCh. 30 - Which of the processes described in this chapter...Ch. 30 - Prob. 34QLPCh. 30 - Prob. 35QLPCh. 30 - Comment on the factors involved in electrode...Ch. 30 - Prob. 38QLPCh. 30 - Prob. 39QLPCh. 30 - Prob. 40QLPCh. 30 - Prob. 41QLPCh. 30 - What is weld spatter? What are its sources? How...Ch. 30 - Describe your observations concerning Fig. 30.20.Ch. 30 - Prob. 44QLPCh. 30 - Plot the hardness in Fig. 30.20d as a function of...Ch. 30 - A welding operation will take place on carbon...Ch. 30 - In Fig. 30.26b, assume that most of the top...Ch. 30 - A welding operation takes place on an...Ch. 30 - An arc welding operation is taking place on carbon...Ch. 30 - Comment on workpiece size and shape limitations...Ch. 30 - Arc blow is a phenomenon where the magnetic...Ch. 30 - Review the types of welded joints shown in Fig....Ch. 30 - Comment on the design guidelines given in...Ch. 30 - Prob. 55SDPCh. 30 - Prob. 56SDPCh. 30 - Make a list of welding processes that are suitable...Ch. 30 - Prob. 58SDPCh. 30 - Prob. 59SDPCh. 30 - Review the poor and good joint designs shown...Ch. 30 - In building large ships, there is a need to weld...Ch. 30 - Prob. 62SDPCh. 30 - Comment on whether there are common factors...Ch. 30 - Prob. 64SDPCh. 30 - Lattice booms for cranes are constructed from...Ch. 30 - A common practice in repairing expensive broken...
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- What problems can occur to stainless steel as it is allowed to form carbide precipitation during welding?arrow_forwardGive information about residual stresses and distortions after welding.arrow_forwardAn ECM operation is used to cut a square-shaped blind hole into a nickel block (valence = 2). The frontal working area of the electrode is 1583.2 mm?. Applied current = 1200 A and voltage = 12 volts. (a) If the process is 90% efficient, determine the rate of metal removal in mm/min. (b) If the electrolyte resistivity = 150 ohm-mm, determine the working gap. (c) If the gap created at the sides of the square-shaped electrode is equal to the working gap from part (b), determine the area of the square-shaped hole that is created (ignore rounding at corners). (d) How much time is required to cut the blind hole to a depth of 20 mm. (a) 2508 mm³/mm; (b) 0.1056 mm; (c) 1600.05 mm²; (d) 17.29 min O (a) 2216 mm /mm; (b) 0.3739 mm; (c) 1600.05 mm²; (d) 19.29 min O (a) 2216 mm /mm; (b) 0.1056 mm; (c) 1600.05 mm²; (d) 24.29 min O (a) 2216 mm/mm; (b) 0.1056 mm; (c) 1600.05 mm²; (d) 10.29 min (a) 2216 mm3/mm; (b) 0.1056 mm; (c) 1600.05 mm²; (d) 14.29 minarrow_forward
- Explain the residual stress in weldin operations. What kind of geometries or machine elements are likely to suffer from residual stress? Give your opinions on avoiding this problem ?arrow_forwardQ4 (a) Discuss the differences between fusion and solid state welding.arrow_forward1. Wire drawing is cold working process use to decrease the dimeter of wire. A) Explain the process. B) Discuss the effect of this process on mechanical properties in'details? Sketch to illustrate your explanation. 2. Name and explain a manufacturing process of making open end wrench? 3. How can you decided whether to use a cold work or hot work processes? 4. Briefly explain arc welding and oxyacetylene welding? ( 5. Submerged arc welding is suitable for non-ferrous metals. YES, OR NO, AND EXPALIN WHY? 6. Briefly explain powder metallurgy (P/M)? 7. What is flux in welding. What is the main purpose of using it? . 8. Name and explain a method used to measure particle size of powder, especially if you have variety of sizes?( 9. Briefly explain the metallurgy of welding. Sketch it?arrow_forward
- Welding stainless steel is a complicated process because (uniform / intergranular / erosion) corrosion may happen, to avoid this issue post-weld-heat treatment is conducted to (precipitate / dissolve) carbide particles.arrow_forwardTopic: GTAW Question: What factor leads to increased tungsten erosion? Note: answer the question briefly but informativearrow_forwardi need the answer quicklyarrow_forward
- Manufacturingarrow_forwardA furniture company that makes upholstered chairs and sofas must cut large quantities of fabrics. Many of these fabrics are strong and wear-resistant, which properties make them difficult to cut. What nontraditional process(es) would you recommend to the company for this application? Justify your answer by indicating the characteristics of the process that make it attractive.arrow_forwardq5arrow_forward
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