Manufacturing Engineering & Technology
7th Edition
ISBN: 9780133128741
Author: Serope Kalpakjian, Steven Schmid
Publisher: Prentice Hall
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Chapter 30, Problem 38QLP
To determine
In Table 30.1, the column on the distortion of welded components is ordered from lowest distortion to highest. Explain why the degree of distortion varies among different welding processes.
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An AISI 1018 steel ball with 1.100-in diameter is used as a roller between a flat plate
made from 2024 T3 aluminum and a flat table surface made from ASTM No. 30 gray
cast iron. Determine the maximum amount of weight that can be stacked on the
aluminum plate without exceeding a maximum shear stress of 19.00 kpsi in any of the
three pieces. Assume the figure given below, which is based on a typical Poisson's
ratio of 0.3, is applicable to estimate the depth at which the maximum shear stress
occurs for these materials.
1.0
0.8
Ratio of stress to Pmax
0.4
90
0.6
στ
Tmax
0.2
0.5a
a
1.5a
2a
2.5a
За
Distance from contact surface
The maximum amount of weight that can be stacked on the aluminum plate is
lbf.
A carbon steel ball with 27.00-mm diameter is pressed together with an aluminum ball
with a 36.00-mm diameter by a force of 11.00 N. Determine the maximum shear
stress and the depth at which it will occur for the aluminum ball. Assume the figure
given below, which is based on a typical Poisson's ratio of 0.3, is applicable to estimate
the depth at which the maximum shear stress occurs for these materials.
1.0
0.8
Ratio of stress to Pma
9 0.6
στ
24
0.4
Tmax
0.2
0
0.5a
a
1.5a
Z
2a
2.5a
За
Distance from contact surface
The maximum shear stress is determined to be
MPa.
The depth in the aluminum ball at which the maximum shear stress will occur is
determined to be [
mm.
Chapter 30 Solutions
Manufacturing Engineering & Technology
Ch. 30 - Describe fusion as it relates to welding...Ch. 30 - Explain the features of neutralizing, reducing,...Ch. 30 - What is stick welding?Ch. 30 - Explain the basic principles of arc-welding...Ch. 30 - Why is shielded metal-arc welding a commonly...Ch. 30 - What keeps the weld bead on a steel surface...Ch. 30 - Describe the functions and characteristics of...Ch. 30 - What are the similarities and differences between...Ch. 30 - What properties are useful for a shielding gas?Ch. 30 - What are the advantages to thermit welding?
Ch. 30 - Explain where the energy is obtained in...Ch. 30 - Explain how cutting takes place when an...Ch. 30 - What is the purpose of flux? Why is it not needed...Ch. 30 - What is meant by weld quality? Discuss the...Ch. 30 - How is weldability defined?Ch. 30 - Why are welding electrodes generally coated?Ch. 30 - Describe the common types of discontinuities...Ch. 30 - Prob. 18RQCh. 30 - Explain why hydrogen welding can be used to...Ch. 30 - Prob. 20RQCh. 30 - Prob. 21QLPCh. 30 - It has been noted that heat transfer in gas-metal...Ch. 30 - Explain why some joints may have to be...Ch. 30 - Describe the role of filler metals in welding.Ch. 30 - List the processes that can be performed with...Ch. 30 - What is the effect of the thermal conductivity of...Ch. 30 - Describe the differences between oxyfuel-gas...Ch. 30 - Could you use oxyfuel-gas cutting for a stack of...Ch. 30 - What are the advantages of electron-beam and...Ch. 30 - Describe the methods by which discontinuities...Ch. 30 - Explain the significance of the stiffness of the...Ch. 30 - Prob. 32QLPCh. 30 - Which of the processes described in this chapter...Ch. 30 - Prob. 34QLPCh. 30 - Prob. 35QLPCh. 30 - Comment on the factors involved in electrode...Ch. 30 - Prob. 38QLPCh. 30 - Prob. 39QLPCh. 30 - Prob. 40QLPCh. 30 - Prob. 41QLPCh. 30 - What is weld spatter? What are its sources? How...Ch. 30 - Describe your observations concerning Fig. 30.20.Ch. 30 - Prob. 44QLPCh. 30 - Plot the hardness in Fig. 30.20d as a function of...Ch. 30 - A welding operation will take place on carbon...Ch. 30 - In Fig. 30.26b, assume that most of the top...Ch. 30 - A welding operation takes place on an...Ch. 30 - An arc welding operation is taking place on carbon...Ch. 30 - Comment on workpiece size and shape limitations...Ch. 30 - Arc blow is a phenomenon where the magnetic...Ch. 30 - Review the types of welded joints shown in Fig....Ch. 30 - Comment on the design guidelines given in...Ch. 30 - Prob. 55SDPCh. 30 - Prob. 56SDPCh. 30 - Make a list of welding processes that are suitable...Ch. 30 - Prob. 58SDPCh. 30 - Prob. 59SDPCh. 30 - Review the poor and good joint designs shown...Ch. 30 - In building large ships, there is a need to weld...Ch. 30 - Prob. 62SDPCh. 30 - Comment on whether there are common factors...Ch. 30 - Prob. 64SDPCh. 30 - Lattice booms for cranes are constructed from...Ch. 30 - A common practice in repairing expensive broken...
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