DeGarmo's Materials and Processes in Manufacturing
12th Edition
ISBN: 9781118987674
Author: J. T. Black, Ronald A. Kohser
Publisher: WILEY
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Textbook Question
Chapter 30, Problem 16RQ
Why is the tool insulated in the ECM schematic?
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6/86 The connecting rod AB of a certain internal-combustion engine weighs 1.2 lb with mass center at G
and has a radius of gyration about G of 1.12 in. The piston and piston pin A together weigh 1.80 lb. The
engine is running at a constant speed of 3000 rev/min, so that the angular velocity of the crank is
3000(2)/60 = 100л rad/sec. Neglect the weights of the components and the force exerted by the gas in
the cylinder compared with the dynamic forces generated and calculate the magnitude of the force on the
piston pin A for the crank angle 0 = 90°. (Suggestion: Use the alternative moment relation, Eq. 6/3, with B
as the moment center.)
Answer
A = 347 lb
3"
1.3"
B
1.7"
PROBLEM 6/86
6/85 In a study of head injury against the instrument panel of a car during sudden or crash stops where
lap belts without shoulder straps or airbags are used, the segmented human model shown in the figure is
analyzed. The hip joint O is assumed to remain fixed relative to the car, and the torso above the hip is
treated as a rigid body of mass m freely pivoted at O. The center of mass of the torso is at G with the initial
position of OG taken as vertical. The radius of gyration of the torso about O is ko. If the car is brought to a
sudden stop with a constant deceleration a, determine the speed v relative to the car with which the
model's head strikes the instrument panel. Substitute the values m = 50 kg, 7 = 450 mm, r = 800 mm, ko
= 550 mm, 0 = 45°, and a = 10g and compute v.
Answer
v = 11.73 m/s
PROBLEM 6/85
Chapter 30 Solutions
DeGarmo's Materials and Processes in Manufacturing
Ch. 30 - How do the MRRs for most NTM processes compare to...Ch. 30 - What are the steps in chemical machining using...Ch. 30 - In chemical machining, should the etchant be...Ch. 30 - What are the advantages of chemical blanking over...Ch. 30 - How are multiple depths of cut (steps) produced by...Ch. 30 - Would it be feasible to produce a groove 2 mm wide...Ch. 30 - A drawing calls for making a groove 23 mm wide and...Ch. 30 - Could an ordinary steel weldment be chemically...Ch. 30 - How could you produce a tapered section by...Ch. 30 - What is the principal application of...
Ch. 30 - How is ECM related to chemical machining?Ch. 30 - What effect does work material hardness have on...Ch. 30 - What is the principal cause of tool wear in ECM?Ch. 30 - Would electrochemical grinding be a suitable...Ch. 30 - Upon what factors does the metal removal rate...Ch. 30 - Why is the tool insulated in the ECM schematic?Ch. 30 - What is the nature of the surface obtained by...Ch. 30 - What is the principal advantage of using a moving...Ch. 30 - What effect would increasing the voltage have on...Ch. 30 - If a metal part is quite brittle and the part will...Ch. 30 - If you had to make several holes in a large number...Ch. 30 - Prob. 22RQCh. 30 - Explain (using a little physics and metallurgy)...Ch. 30 - Prob. 24RQCh. 30 - What are some possible defects that can result...Ch. 30 - What are some other uses for the laser other than...Ch. 30 - How does the laser produce coherent light...Ch. 30 - What is ablation?Ch. 30 - What is an excimer?Ch. 30 - In Figure 30.16, what is the protective tape...Ch. 30 - Why is the EBM process done in a vacuum?Ch. 30 - What is the major problem with the redesigned cap...
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