DeGarmo's Materials and Processes in Manufacturing
12th Edition
ISBN: 9781118987674
Author: J. T. Black, Ronald A. Kohser
Publisher: WILEY
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Textbook Question
Chapter 23, Problem 13P
A workpiece 10 in. in diameter is to be faced down to a diameter of 2 in. on the right end. The lathe maintain the cutting speed at 100 fpm throughout the cut by changing the rpm. What should be the time for the cut? Now suppose the spindle rpm for the workpiece is set to give a speed of 100 fpm for the 10-in. diameter and is not changed during the cut. What is the machining time for the cut now? The feed rate is 0.005 ipr.
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Multiple Choice
Circle the best answer to each statement.
1. Which geometry attribute deviation(s) can be limited
with a profile of a surface tolerance?
A. Location
B. Orientation
C.
Form
D.
All of the above
2. A true profile may be defined with:
A.
Basic radii
B. Basic angles
C. Formulas
D. All of the above
3. Which modifier may be applied to the profile tolerance
value?
A
B
C.
D. All of the above
4. The default tolerance zone for a profile tolerance is:
A. Non-uniform
B. Unilateral
C. Bilateral equal distribution
D. Bilateral-unequal distribution
5. An advantage of using a profile tolerance in place of a
coordinate tolerance is:
A. A bonus tolerance is permitted.
B. A datum feature sequence may be specified
C. A profile tolerance always controls size
D. All of the above
6. The shape of the tolerance zone for a profile tolerance is:
A. Two parallel planes
B. The same as the true profile of the toleranced
surface
C. Equal bilateral
D. Cylindrical when the diameter symbol is speci-
fied…
One thousand kg/h of a (50-50 wt%) acetone-in-water solution is to be extracted at 25C in a continuous,
countercurrent system with pure 1,1,2-trichloroethane to obtain a raffinate containing 10 wt% acetone. Using the
following equilibrium data, determine with an equilateral-triangle diagram:
a- the minimum flow rate of solvent;
b- the number of stages required for a solvent rate equal to 1.5 times minimum, and composition of each
streamleaving each stage.
c- Repeat the calculation of (a) and (b) if the solvent used has purity 93wt% (4wr% acetone, 3wt% water
impurities)
acetone water
1,1,2-trichloroethane
Raffinate. Weight
Extract. Weight
0.6
0.13
0.27
Fraction Acetone
Fraction Acetone
0.5
0.04
0.46
0.44
0.56
0.4
0.03
0.57
0.29
0.40
0.3
0.02
0.68
0.12
0.18
0.2
0.015
0.785
0.0
0.0
0.1
0.01
0.89
0.55
0.35
0.1
0.5
0.43
0.07
0.4
0.57
0.03
0.3
0.68
0.02
0.2
0.79
0.01
0.1
0.895
0.005
Chapter 23 Solutions
DeGarmo's Materials and Processes in Manufacturing
Ch. 23 - How is the tool-work relationship in turning...Ch. 23 - What different kinds of surfaces can be produced...Ch. 23 - How does form turning differ from ordinary...Ch. 23 - What is the basic difference between facing and a...Ch. 23 - Which operations shown in Figure 23.3 do not form...Ch. 23 - Why is it difficult to make heavy cuts if a form...Ch. 23 - Show how equation 23.6 is an approximate equation.Ch. 23 - Why is the spindle of the lathe hollow?Ch. 23 - What function does a lathe carriage have?Ch. 23 - Why is feed specified for a boring operation...
Ch. 23 - Why are depths of cut in boring usually smaller...Ch. 23 - How can work be held and supported in a lathe?Ch. 23 - How is a workpiece that is mounted between centers...Ch. 23 - What will happen to the workpiece when turned, if...Ch. 23 - Why is it not advisable to hold hot-rolled steel...Ch. 23 - How does a steady rest differ from a follow rest?Ch. 23 - What are the advantages and disadvantages of a...Ch. 23 - Why should the distance the cutting tool overhangs...Ch. 23 - Prob. 19RQCh. 23 - How can a tapered part be turned on a lathe?Ch. 23 - Why might it be desirable to use a heavy depth of...Ch. 23 - If the rpm for a facing cut (assuming given work...Ch. 23 - Why is it usually necessary to take relatively...Ch. 23 - How does the corner radius of the tool influence...Ch. 23 - What effect does a BUE have on the diameter of the...Ch. 23 - How does the multiple-spindle screw machine differ...Ch. 23 - Why does boring ensure concentricity between the...Ch. 23 - Why are vertical spindle machines better suited...Ch. 23 - Prob. 29RQCh. 23 - Prob. 30RQCh. 23 - In which figures in this chapter is a dead center...Ch. 23 - Prob. 32RQCh. 23 - In which figures in this chapter showing setups do...Ch. 23 - How many form tools are being utilized in the...Ch. 23 - Prob. 35RQCh. 23 - Select the speed, feed, and depth of cut for...Ch. 23 - Calculate the rpm NS to run the spindle on a lathe...Ch. 23 - The lathe in problem 2 has rpm settings of 20, 30,...Ch. 23 - Calculate the cutting time if the length of cut is...Ch. 23 - Calculate the metal removal rate for machining at...Ch. 23 - Determine the speed, feed, and depth of cut when...Ch. 23 - At a speed of 90 fpm, feed of 0.030 ipr, and depth...Ch. 23 - Calculate the cutting time for a 4-in. length of...Ch. 23 - For a boring operation at V=90,fr=0.030, and...Ch. 23 - A cutting speed of 100 sfpm has been selected for...Ch. 23 - The following data apply for machining a part on a...Ch. 23 - A finish cut for a length of 10 in. on a diameter...Ch. 23 - A workpiece 10 in. in diameter is to be faced down...Ch. 23 - A hole 89 mm in diameter is to be drilled and...
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