DeGarmo's Materials and Processes in Manufacturing
12th Edition
ISBN: 9781118987674
Author: J. T. Black, Ronald A. Kohser
Publisher: WILEY
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Textbook Question
Chapter 21, Problem 28RQ
Can you do orthogonal machining on a shaper or planer (see Chapter 27)?
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For the walking-beam mechanism shown in Figure 3, find and plot the x and y coordinates of the
position of the coupler point P for one complete revolution of the crank O2A. Use the coordinate
system shown in Figure 3. Hint: Calculate them first with respect to the ground link 0204 and
then transform them into the global XY coordinate system.
y
-1.75
Ꮎ
Ꮎ
4
= 2.33
0242.22
L4
x
AP = 3.06
L2 = 1.0
W2
31°
B
03 L3 = 2.06
P
1
8
5
.06
6
7
P'
The link lengths, gear ratio (2), phase angle (Ø), and the value of 02 for some geared five bar
linkages are defined in Table 2. The linkage configuration and terminology are shown in Figure
2. For the rows assigned, find all possible solutions for angles 03 and 04 by the vector loop
method. Show your work in details: vector loop, vector equations, solution procedure.
Table 2
Row
Link 1 Link 2
Link 3
Link 4
Link 5
λ
Φ
Ө
a
6
1
7
9
4
2
30°
60°
P
y 4
YA
B
b
R4
R3
YA
A
Gear ratio:
a
02
d
05
r5
R5
R2
Phase angle: = 0₂-202
R1
05
02
r2
Figure 2.
04
X
Problem 4
A .025 lb bullet C is fired at end B of the 15-lb slender bar AB. The
bar is initially at rest, and the initial velocity of the bullet is 1500 ft/s
as shown. Assuming that the bullet becomes embedded in the bar,
find (a) the angular velocity @2 of the bar immediately after impact,
and (b) the percentage loss of kinetic energy as a result of the impact.
(c) After the impact, does the bar swing up 90° and reach the
horizontal? If it does, what is its angular velocity at this point?
Answers: (a). @2=1.6 rad/s; (b). 99.6% loss
=
(c). Ah2 0.212 ft. The bar does not reach horizontal.
y
X
4 ft
15 lb
V₁
1500 ft/s
0.025 lb
C
30°7
B
A
Chapter 21 Solutions
DeGarmo's Materials and Processes in Manufacturing
Ch. 21 - Why has the metal-cutting process resisted...Ch. 21 - What variables must be considered in understanding...Ch. 21 - Which of the seven basic chip formation processes...Ch. 21 - How is feed related to speed in the machining...Ch. 21 - Before you select speed and feed for a machining...Ch. 21 - Milling has two feeds. What are they, and which...Ch. 21 - What is the fundamental mechanism of chip...Ch. 21 - What is the difference between oblique machining...Ch. 21 - What are the implications of Figure 21.13, given...Ch. 21 - Note that the units for the approximate equation...
Ch. 21 - For orthogonal machining, the cutting edge radius...Ch. 21 - How do the magnitude of the strain and strain rate...Ch. 21 - Why is titanium such a difficult metal to machine?...Ch. 21 - Explain why you get segmented or discontinuous...Ch. 21 - Why is metal cutting shear stress such an...Ch. 21 - Which of the three cutting forces in oblique...Ch. 21 - How is the energy in a machining process typically...Ch. 21 - Where does the energy consumed in metal cutting...Ch. 21 - What are two ways of estimating the primary...Ch. 21 - What are the three different ways to perform...Ch. 21 - Why does the cutting force Fc increase with...Ch. 21 - Why doesnt the cutting force Fc increase with...Ch. 21 - Prob. 23RQCh. 21 - How does the selection of the machining parameters...Ch. 21 - Suppose you had a machining operation (boring)...Ch. 21 - Make a sketch like that shown in Figure 21.1 with...Ch. 21 - Show how you would do near orthogonal machining in...Ch. 21 - Can you do orthogonal machining on a shaper or...Ch. 21 - What process and material combination would yield...Ch. 21 - What is meant by the statement that machining...Ch. 21 - Prob. 31RQCh. 21 - Figure 21.4 provides suggested cutting speeds and...Ch. 21 - For problem 1, suppose you selected a speed of 145...Ch. 21 - If the cutting forces is 1000 lb calculate the...Ch. 21 - Explain how you would estimate the cutting force...Ch. 21 - For a turning operation, you have selected a...Ch. 21 - For a slab milling operation using a...Ch. 21 - The power required to machine metal is related to...Ch. 21 - In order to drill a hole in the material described...Ch. 21 - Suppose you have the data in Table 21.A obtained...Ch. 21 - Calculate the horsepower that a process is going...Ch. 21 - Explain how you would estimate the cutting force...Ch. 21 - Derive equations for F and N using the circular...Ch. 21 - Prob. 14PCh. 21 - Prob. 15PCh. 21 - A manufacturing engineer needs an estimate of the...Ch. 21 - Using Figure 21.4 for input data, determine the...Ch. 21 - Estimate the horsepower needed to remove metal at...Ch. 21 - For a turning process, the horsepower required was...
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