Degarmo's Materials And Processes In Manufacturing
13th Edition
ISBN: 9781119492825
Author: Black, J. Temple, Kohser, Ronald A., Author.
Publisher: Wiley,
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Chapter 18, Problem 7RQ
To determine
The reason for hot rolled products are limited to standard forms and sizes.
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What is the difference between true stress/strain and engineering stess/strain? And how do I calculate them?
A rotating shaft of 20 mm diameter is simply supported.
The shaft is loaded with a transverse load of 10 kN as shown in
the figure. The shaft is made from AISI 1095 hot-rolled steel. The
surface has been machined. The shaft operate at
temperature T = 450 °C. Consider a reliability factor of 95%.
Determine
(a) Calculate the reaction forces R, and R₂ (2 points)
(b) Draw the shear force and bending moment diagrams
and determine the maximum bending moment and
shear force. (6 points)
200 mm
20 mm
10,000 N
-50 mm-
A
Not to scale.
(c) Determine the critical location of the shaft and the maximum effective stresses. (3 points)
(d) Calculate the safety factor against yielding. Does the shaft undergo local yielding? (2 points)
(e) Determined the endurance limit, adjusted as necessary with Marin factors. (12 points)
(f) Calculate the fatigue factor of safety based on achieving infinite life. (2 points)
(g) If the fatigue factor of safety is less than 1 (hint: it should be for this problem), then…
(read image)
Chapter 18 Solutions
Degarmo's Materials And Processes In Manufacturing
Ch. 18 - Briefly describe the evolution of forming...Ch. 18 - What are some of the possible means of classifying...Ch. 18 - How are bulk deformation processes different from...Ch. 18 - Prob. 4RQCh. 18 - Prob. 5RQCh. 18 - Prob. 6RQCh. 18 - Prob. 7RQCh. 18 - Why is it undesirable to minimize friction between...Ch. 18 - Prob. 9RQCh. 18 - Prob. 10RQ
Ch. 18 - Prob. 11RQCh. 18 - Prob. 12RQCh. 18 - Prob. 13RQCh. 18 - Prob. 14RQCh. 18 - Why is foil almost always rolled on a cluster...Ch. 18 - Prob. 16RQCh. 18 - Prob. 17RQCh. 18 - Prob. 18RQCh. 18 - Prob. 19RQCh. 18 - Explain how hot�rolled products can have...Ch. 18 - What is mill scale, and how can it be removed?Ch. 18 - Discuss the problems in producing uniform...Ch. 18 - Prob. 23RQCh. 18 - How might the addition of horizontal tensions act...Ch. 18 - What are some other techniques to reduce roll...Ch. 18 - What is thermomechanical processing, and what are...Ch. 18 - Provide a concise description of the forging...Ch. 18 - What are some of the types of flow that can occur...Ch. 18 - Prob. 29RQCh. 18 - Prob. 30RQCh. 18 - Prob. 31RQCh. 18 - Prob. 32RQCh. 18 - Prob. 33RQCh. 18 - Prob. 34RQCh. 18 - Prob. 35RQCh. 18 - Prob. 36RQCh. 18 - Prob. 37RQCh. 18 - Prob. 38RQCh. 18 - Prob. 39RQCh. 18 - Describe some of the primary differences among...Ch. 18 - What are some common examples of impression�die...Ch. 18 - What are some of the significant requirements of...Ch. 18 - Why are different tolerances usually applied to...Ch. 18 - What are some of the roles played by lubricants in...Ch. 18 - What are some of the attractive features of...Ch. 18 - What types of product geometry can be produced by...Ch. 18 - What is upset forging?Ch. 18 - What are some of the typical products produced by...Ch. 18 - What types of products can be produced by...Ch. 18 - What are some of the attractive features of...Ch. 18 - How does roll forging differ from a conventional...Ch. 18 - Describe the swaging process.Ch. 18 - What kind of products are produced by swaging?Ch. 18 - How can the swaging process impart different sizes...Ch. 18 - What are some possible objectives of...Ch. 18 - Provide a concise definition of extrusion.Ch. 18 - What metals can be shaped by extrusion?Ch. 18 - What are some of the attractive features of the...Ch. 18 - What is the primary shape limitation of the...Ch. 18 - What is the primary benefit of indirect extrusion?Ch. 18 - What are some temperature considerations in hot...Ch. 18 - Why might lubricant selection be more critical in...Ch. 18 - What are some possible causes of surface cracks in...Ch. 18 - How might tubular products be made by extrusion?Ch. 18 - What types of products are made using a...Ch. 18 - Why can lubricants not be used in spider�mandrel...Ch. 18 - What are some of the attractive features of...Ch. 18 - What are some unique concerns and limitations of...Ch. 18 - What is the unique capability provided by...Ch. 18 - How is the feedstock pushed through the die in...Ch. 18 - Describe the Conform process of continuous...Ch. 18 - What types of feedstock can be used in continuous...Ch. 18 - How is wire, rod, and tube drawing different from...Ch. 18 - Why are rods generally drawn on draw benches,...Ch. 18 - Why is the reduction in area significantly...Ch. 18 - What is the difference between tube drawing and...Ch. 18 - For what types of products might a floating plug...Ch. 18 - What are some of the benefits of cold drawing of...Ch. 18 - What types of materials are used for...Ch. 18 - What is the benefit of a tandem wire drawing...Ch. 18 - What is cold forming?Ch. 18 - What types of products are produced by cold...Ch. 18 - What is impact extrusion and what variations...Ch. 18 - If a product contains a large�diameter head and...Ch. 18 - What are some of the attractive properties or...Ch. 18 - What process can be used to produce seamless pipe...Ch. 18 - What type of products can be made by the...Ch. 18 - What types of rivets can be used when there is...Ch. 18 - How is coining different from a process known as...Ch. 18 - Why might hubbing be an attractive way to produce...Ch. 18 - How might a peening operation increase the...Ch. 18 - What is burnishing?Ch. 18 - Prob. 1PCh. 18 - Consider the extrusion of a cylindrical billet,...Ch. 18 - The force required to compress a cylindrical solid...Ch. 18 - Prob. 4PCh. 18 - Prob. 5PCh. 18 - Prob. 6PCh. 18 - Prob. 7PCh. 18 - Prob. 8PCh. 18 - Based on the size, shape, and desired precision,...Ch. 18 - What types of engineering materials might be able...Ch. 18 - For each of the shape generation methods in part...Ch. 18 - Which of the combinations of part 4 do you feel...Ch. 18 - For this system, outline the specific steps that...Ch. 18 - For your proposed solution, would any additional...
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