DeGarmo's Materials and Processes in Manufacturing
12th Edition
ISBN: 9781118987674
Author: J. T. Black, Ronald A. Kohser
Publisher: WILEY
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Textbook Question
Chapter 17, Problem 32RQ
Discuss the significance of wear in metal forming: (a) wear on the workpiece and (b) wear on the tooling.
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Chapter 17 Solutions
DeGarmo's Materials and Processes in Manufacturing
Ch. 17 - What is plasticity?Ch. 17 - What are some of the general assets of the...Ch. 17 - Why might large production quantities be necessary...Ch. 17 - What types of deformation may occur in forming...Ch. 17 - What is an independent variable in a...Ch. 17 - What are some considerations regarding selection...Ch. 17 - What is the significance of tool and die geometry...Ch. 17 - Why is lubrication often a major concern in metal...Ch. 17 - What are some of the secondary effects that may...Ch. 17 - Prob. 10RQ
Ch. 17 - Why is it important to be able to predict the...Ch. 17 - Prob. 12RQCh. 17 - Prob. 13RQCh. 17 - Prob. 14RQCh. 17 - Prob. 15RQCh. 17 - Prob. 16RQCh. 17 - Prob. 17RQCh. 17 - What are some of the features that may be...Ch. 17 - What features have contributed to the expanded use...Ch. 17 - What are some of the uses or applications of...Ch. 17 - Prob. 21RQCh. 17 - Prob. 22RQCh. 17 - Prob. 23RQCh. 17 - What type of information about the material being...Ch. 17 - Prob. 25RQCh. 17 - Why is friction such an important parameter in...Ch. 17 - Why are friction effects in metalworking difficult...Ch. 17 - Prob. 28RQCh. 17 - Prob. 29RQCh. 17 - Prob. 30RQCh. 17 - Prob. 31RQCh. 17 - Discuss the significance of wear in metal forming:...Ch. 17 - Lubricants are often selected for properties in...Ch. 17 - What is tribology?Ch. 17 - What are some of the common types of metal forming...Ch. 17 - What is hydrodynamic lubrication? What are some of...Ch. 17 - If the temperature of a material is increased,...Ch. 17 - Define the various regimes of cold working, warm...Ch. 17 - What is an acceptable definition of hot working?...Ch. 17 - What are some of the attractive manufacturing and...Ch. 17 - What are some of the negative aspects of hot...Ch. 17 - Prob. 42RQCh. 17 - Prob. 43RQCh. 17 - If the deformed grains recrystallize during hot...Ch. 17 - Why might a rolled thread offer improved strength...Ch. 17 - How might the temperature of a deforming workpiece...Ch. 17 - Why are heated dies or tools often employed in...Ch. 17 - What generally restricts the upper temperature to...Ch. 17 - What is the primary cause of residual stresses in...Ch. 17 - What is cold working?Ch. 17 - Compared to hot working, what are some of the...Ch. 17 - What are some of the disadvantages of...Ch. 17 - How could cold working be used to reduce the cost...Ch. 17 - Why are cold�forming processes best suited for...Ch. 17 - How can the tensile test properties of a metal be...Ch. 17 - Why is elastic springback an important...Ch. 17 - What is pickling, and how does it remove surface...Ch. 17 - Prob. 58RQCh. 17 - What engineering properties are likely to decline...Ch. 17 - Prob. 60RQCh. 17 - Prob. 61RQCh. 17 - Prob. 62RQCh. 17 - What are some of the advantages of warm forming...Ch. 17 - Prob. 64RQCh. 17 - What material feature is considered to be the...Ch. 17 - Why is isothermal forming considerably more...Ch. 17 - Prob. 67RQCh. 17 - Prob. 1PCh. 17 - Prob. 2PCh. 17 - List and discuss the various economic factors that...Ch. 17 - Prob. 4PCh. 17 - Prob. 5PCh. 17 - Prob. 6PCh. 17 - Prob. 1CSCh. 17 - Prob. 2CSCh. 17 - Which stainless steel would you recommend? Begin...Ch. 17 - Prob. 4CSCh. 17 - Prob. 5CSCh. 17 - After drawing and perforating, the residual...
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- 1 What is the difference between open-die and closed-die forging? Give an example of a metal product produced by each process.arrow_forwardThe figure below shows a symmetric plane-strain upsetting process. The process may also be thought of as a form of side extrusion. Observations show that the deformation is confined to two shear planes, each one being analogous to that seen in plane-strain cutting. You may assume that there is no friction between the work material and the tool/die walls; the uniaxial yield strength of the material is σy and is independent of strain rate and temperature, and the material behaves as a rigid plastic solid. a) Calculate the pressure (p) required for the upsetting process in terms of σy. b) If friction existed at the die walls and the frictional work (energy) dissipation was 30% of the energy required for shape change alone (part (a) above), then what would be the pressure (p)?arrow_forwardComplete the following table comparing cold, warm and hot work: Note: Preferably, if possible, the answer should be digital, not on a physical sheet. :3arrow_forward
- A blank workpiece with 200 mm diameter is to be blanked from 3.2- mm-thick half-hard stainless steel (ultimate tensile strength of 650 MPa). Find (a) the diameters of blank die and punch, and (b) blanking force.arrow_forwardExplain EXTERNAL WORK AND STRAIN ENERGY?arrow_forward5) A steel specimen of rectangular cross section with 120 mm width, 180 mm thickness and 90 mm height was upset at room temperature by open-die forging to a height of 55 mm. If the strength coefficient and strain hardening exponent of this material were 1015 MPa and 0.17 respectively, the coefficient of friction is 0.2, and assuming that the thickness would not change during forging; determine the required upsetting force at the end of stroke.arrow_forward
- Do you expect a material's stiffness to increase or decrease if there is more than one deformation mechanism occuring? Why?arrow_forwardA spool of wire has a starting diameter of 2.5 mm. It is drawn through a die with an opening that is 2.1 mm at a speed of 0.3 m/s. The worked metal has a strength coefficient of 450 MPa and a strain-hardening coefficient of 0.26. Assume the drawing is performed at room temperature and that the frictional and redundant work together constitute 35% of the ideal work of deformation. Calculate the power required to carry out the operationarrow_forwardAn austenitic stainless steel plate with a width of 100 mm, a length of 150 mm and a thickness of 50 mm is to be hot forged in a hydraulic press so that the width remains constant. If it is to be reduced in one step to a thickness of 40 mm, calculatea) the actual load that needs to be applied at the end of the forging, as well as b) the corresponding deformation energy. In previous plane strain compression tests, it was found that the material exhibits an average plane strain yield stress of 80 MPa at the forging temperature. Assume that the efficiency of the process is 0.6 Answer: Pfr= 2.5 MN ; WTr= 25 kJarrow_forward
- Write the names of the destructive (mechanical) tests applied to metal-based materials and explain what you know about the notch-impact test with figures and graphics.arrow_forwardplease answer to both of these parts of the question, thanks (a) Explain the advantage of corner radii of punch and die in Sheet Metal Drawing Process. (b) Explain the disadvantages of Tube Drawing process in which mandrel is not used.arrow_forwardForging procedures may be characterised in part by the degree to which the amount of work that can be done is restricted in the die. Give me the names of the three primary categories that result from this grouping.arrow_forward
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