EBK MANUFACTURING ENGINEERING & TECHNOL
7th Edition
ISBN: 9780100793439
Author: KALPAKJIAN
Publisher: YUZU
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Chapter 16, Problem 5RQ
Describe the characteristics of sheet metals that are important in sheet-forming operations. Explain why they are important.
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4) Make a summary of the types of defects found in sheet-metal forming processes,
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Chapter 16 Solutions
EBK MANUFACTURING ENGINEERING & TECHNOL
Ch. 16 - How does sheet-metal forming differ from rolling,...Ch. 16 - What causes burrs? How can they be reduced or...Ch. 16 - Prob. 3RQCh. 16 - Describe the difference between compound,...Ch. 16 - Describe the characteristics of sheet metals that...Ch. 16 - Describe the features of forming-limit diagrams...Ch. 16 - List the properties of materials that influence...Ch. 16 - Give one specific application for each of the...Ch. 16 - Why do tubes buckle when bent? What is the effect...Ch. 16 - Define normal anisotropy, and explain why it is...
Ch. 16 - Describe earing and why it occurs.Ch. 16 - What are the advantages of rubber forming? Which...Ch. 16 - Explain the difference between deep drawing and...Ch. 16 - How is roll forming fundamentally different from...Ch. 16 - What is nesting? What is its significance?Ch. 16 - Describe the differences between compound,...Ch. 16 - What is microforming?Ch. 16 - Explain the advantages of superplastic forming.Ch. 16 - What is hot stamping? For what materials is it...Ch. 16 - What is springback? What is negative springback?Ch. 16 - Explain the differences that you have observed...Ch. 16 - Take any three topics from Chapter 2, and, with...Ch. 16 - Do the same as for Problem 16.22, but for Chapter...Ch. 16 - Identify the material and process variables that...Ch. 16 - Explain why springback in bending depends on yield...Ch. 16 - Explain why cupping tests may not predict well the...Ch. 16 - Identify the factors that influence the...Ch. 16 - Why are the beads in Fig. 16.36b placed in those...Ch. 16 - A general rule for dimensional relationships for...Ch. 16 - Section 16.2 stated that the punch stripping force...Ch. 16 - Is it possible to have ironing take place in an...Ch. 16 - Note the roughness of the periphery of the flanged...Ch. 16 - What recommendations would you make in order to...Ch. 16 - It has been stated that the quality of the sheared...Ch. 16 - Give several specific examples from this chapter...Ch. 16 - As you can see, some of the operations described...Ch. 16 - Through changes in clamping or die design, it is...Ch. 16 - How would you produce the part shown in Fig....Ch. 16 - It has been stated that the thicker the sheet...Ch. 16 - Prob. 41QTPCh. 16 - Calculate the value of R in Problem 16.41. Will...Ch. 16 - Estimate the limiting drawing ratio for the...Ch. 16 - Using Eq. (16.15) and the K value for TNT, plot...Ch. 16 - Section 16.5 states that the k values in bend...Ch. 16 - For explosive forming, calculate the peak pressure...Ch. 16 - Measure the respective areas of the solid outlines...Ch. 16 - Plot Eq. (16.6) in terms of the elastic modulus,...Ch. 16 - What is the minimum bend radius for a 1.0-mm-thick...Ch. 16 - Survey the technical literature and explain the...Ch. 16 - Using the data in Table 16.3 and referring to Eq....Ch. 16 - What is the force required to punch a square hole...Ch. 16 - In Case Study 16.2, it was stated that the reason...Ch. 16 - A cup is being drawn from a sheet metal that has a...Ch. 16 - Prob. 55QTPCh. 16 - Figure P16.57 shows a parabolic profile that will...Ch. 16 - Prob. 59SDPCh. 16 - Consider several shapes to be blanked from a large...Ch. 16 - Prob. 61SDPCh. 16 - Many axisymmetric missile bodies are made by...Ch. 16 - Metal cans are either two-piece (in which the...Ch. 16 - The design shown in Fig. P16.65 is proposed for a...Ch. 16 - Suggest consumer-product designs that could...Ch. 16 - How would you produce the part shown in Fig. 16.44...Ch. 16 - Using a ball-peen hammer, strike the surface of...Ch. 16 - Inspect a common paper punch and observe the shape...Ch. 16 - Obtain an aluminum beverage can and slit it in...Ch. 16 - Prob. 71SDPCh. 16 - Prob. 73SDPCh. 16 - On the basis of experiments, it has been suggested...Ch. 16 - Design a box that will contain a 4-in. 6-in. ...Ch. 16 - Repeat Problem 16.77, but design the box from a...
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- Explain what you know about crystallographic anisotropy, which has an important place in sheet metal forming operations, with the help of shapes and formulations.arrow_forwardList the factors that affect metal forming performance.arrow_forwardExplain why friction is undesirable in metal forming operations.arrow_forward
- Explain the differences that you may observe between products made of sheet metals and those made by casting and forging.arrow_forwardWhat is K constant in sheet metal bending? How to calculate shear force and extrusions? Formulas?arrow_forwardOne way to define forging procedures is by the extent to which the work is constrained in the die. Explain this classification system by identifying the three primary classes.arrow_forward
- Explain the basic operation of closed-die forging. Use sketches to assist the explanation.arrow_forwardDraw and explain drop forging process. Write any three common forging materials and mention its applications.arrow_forward* A cylindrical workpiece made of 1100-0 Aluminum that is 18 in high and 16 in in diameter and is to be reduced in height by 25% by open-die forging. Let the coefficient of friction be 0.15. K=20 mpa,n=0.35, Calculate the forging force.arrow_forward
- A spool of wire has a starting diameter of 2.5 mm. It is drawn through a die with an opening that is 2.1 mm at a speed of 0.3 m/s. The worked metal has a strength coefficient of 450 MPa and a strain-hardening coefficient of 0.26. Assume the drawing is performed at room temperature and that the frictional and redundant work together constitute 35% of the ideal work of deformation. Calculate the power required to carry out the operationarrow_forwardplease answer to both of these parts of the question, thanks (a) Explain the advantage of corner radii of punch and die in Sheet Metal Drawing Process. (b) Explain the disadvantages of Tube Drawing process in which mandrel is not used.arrow_forwardCompare hot and cold rolling products in terms of surface quality, mechanical properties, force required for rolling.arrow_forward
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