EBK MANUFACTURING ENGINEERING & TECHNOL
7th Edition
ISBN: 9780100793439
Author: KALPAKJIAN
Publisher: YUZU
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Chapter 16, Problem 8RQ
Give one specific application for each of the common bending operations described in this chapter.
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Chapter 16 Solutions
EBK MANUFACTURING ENGINEERING & TECHNOL
Ch. 16 - How does sheet-metal forming differ from rolling,...Ch. 16 - What causes burrs? How can they be reduced or...Ch. 16 - Prob. 3RQCh. 16 - Describe the difference between compound,...Ch. 16 - Describe the characteristics of sheet metals that...Ch. 16 - Describe the features of forming-limit diagrams...Ch. 16 - List the properties of materials that influence...Ch. 16 - Give one specific application for each of the...Ch. 16 - Why do tubes buckle when bent? What is the effect...Ch. 16 - Define normal anisotropy, and explain why it is...
Ch. 16 - Describe earing and why it occurs.Ch. 16 - What are the advantages of rubber forming? Which...Ch. 16 - Explain the difference between deep drawing and...Ch. 16 - How is roll forming fundamentally different from...Ch. 16 - What is nesting? What is its significance?Ch. 16 - Describe the differences between compound,...Ch. 16 - What is microforming?Ch. 16 - Explain the advantages of superplastic forming.Ch. 16 - What is hot stamping? For what materials is it...Ch. 16 - What is springback? What is negative springback?Ch. 16 - Explain the differences that you have observed...Ch. 16 - Take any three topics from Chapter 2, and, with...Ch. 16 - Do the same as for Problem 16.22, but for Chapter...Ch. 16 - Identify the material and process variables that...Ch. 16 - Explain why springback in bending depends on yield...Ch. 16 - Explain why cupping tests may not predict well the...Ch. 16 - Identify the factors that influence the...Ch. 16 - Why are the beads in Fig. 16.36b placed in those...Ch. 16 - A general rule for dimensional relationships for...Ch. 16 - Section 16.2 stated that the punch stripping force...Ch. 16 - Is it possible to have ironing take place in an...Ch. 16 - Note the roughness of the periphery of the flanged...Ch. 16 - What recommendations would you make in order to...Ch. 16 - It has been stated that the quality of the sheared...Ch. 16 - Give several specific examples from this chapter...Ch. 16 - As you can see, some of the operations described...Ch. 16 - Through changes in clamping or die design, it is...Ch. 16 - How would you produce the part shown in Fig....Ch. 16 - It has been stated that the thicker the sheet...Ch. 16 - Prob. 41QTPCh. 16 - Calculate the value of R in Problem 16.41. Will...Ch. 16 - Estimate the limiting drawing ratio for the...Ch. 16 - Using Eq. (16.15) and the K value for TNT, plot...Ch. 16 - Section 16.5 states that the k values in bend...Ch. 16 - For explosive forming, calculate the peak pressure...Ch. 16 - Measure the respective areas of the solid outlines...Ch. 16 - Plot Eq. (16.6) in terms of the elastic modulus,...Ch. 16 - What is the minimum bend radius for a 1.0-mm-thick...Ch. 16 - Survey the technical literature and explain the...Ch. 16 - Using the data in Table 16.3 and referring to Eq....Ch. 16 - What is the force required to punch a square hole...Ch. 16 - In Case Study 16.2, it was stated that the reason...Ch. 16 - A cup is being drawn from a sheet metal that has a...Ch. 16 - Prob. 55QTPCh. 16 - Figure P16.57 shows a parabolic profile that will...Ch. 16 - Prob. 59SDPCh. 16 - Consider several shapes to be blanked from a large...Ch. 16 - Prob. 61SDPCh. 16 - Many axisymmetric missile bodies are made by...Ch. 16 - Metal cans are either two-piece (in which the...Ch. 16 - The design shown in Fig. P16.65 is proposed for a...Ch. 16 - Suggest consumer-product designs that could...Ch. 16 - How would you produce the part shown in Fig. 16.44...Ch. 16 - Using a ball-peen hammer, strike the surface of...Ch. 16 - Inspect a common paper punch and observe the shape...Ch. 16 - Obtain an aluminum beverage can and slit it in...Ch. 16 - Prob. 71SDPCh. 16 - Prob. 73SDPCh. 16 - On the basis of experiments, it has been suggested...Ch. 16 - Design a box that will contain a 4-in. 6-in. ...Ch. 16 - Repeat Problem 16.77, but design the box from a...
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- Plot the Rf/Ri as a function of initial bend radius, Ri in bending for (a) 5052-O aluminum; (b) 5052-H34 aluminum; (c) C24000 brass; and (d) AISI 304 stainless steel. (e) Explain what you get from the plot 6arrow_forwardDraw and explain drop forging process. Write any three common forging materials and mention its applications.arrow_forwardRank the curves based on the change in strain that occurs during the necking phase. Rank the curves from most to least strain during necking. To rank items as equivalent, overlap them.arrow_forward
- Assume you are bending a 3/16” thick rolled plate of Al 6061-T6 at a 90-degree angle. The initial bend radius (after the part is bent in the press brake) is 0.35”. Look up material properties on the Internet a) What is the final bend radius after the part has “relaxed”?b) Is it within the 2-4% rule of thumb?Show your work, and write down any values you choose to reference/use.arrow_forwardi need the answer quicklyarrow_forwardCalculate the bending force required for a C50 steel I.5 mm sheet of width I m to be bent in a wiping die. The die radius used is 3 mm. C50 steel, ultimate tensile strength can be taken as 800 MPa.arrow_forward
- In a wire drawing operation diameter of a steel wire is reduced from 10 mm to 8 mm. The mean flow stress of the material is 400 MPa.what is the ideal force required for drawing (ignoring friction and redundant work).?arrow_forwardWhat is “Necking”? How does it lead to reduction in engineering stress as true stress increases?arrow_forwardcan you please write the solving for shear forces and bending moments in a paper, I have a hard time understanding the answer.arrow_forward
- A hole is to be punched out on a layer of papers using a puncher with a hole diameter of 100 mm. If the compressive stress in the punch is limited to 15.1 Mpa. Calculate for the maximum stacking depth (mm) of paper for a single punch considering each paper is 125 micron and a shearing strength of 13.5 Mpaarrow_forwardillustrate a part subjected to bending load in real life application and analyze it in detail.arrow_forwardCorrect and complete solution please don't copyarrow_forward
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Understanding Shear Force and Bending Moment Diagrams; Author: The Efficient Engineer;https://www.youtube.com/watch?v=C-FEVzI8oe8;License: Standard YouTube License, CC-BY
Bending Stress; Author: moodlemech;https://www.youtube.com/watch?v=9QIqewkE6xM;License: Standard Youtube License