EBK MANUFACTURING ENGINEERING & TECHNOL
7th Edition
ISBN: 8220100793431
Author: KALPAKJIAN
Publisher: PEARSON
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Chapter 16, Problem 3RQ
To determine
Explain the difference between punching and blanking.
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Recall that the CWH equation involves two important assumptions. Let us investigate how these
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PROBLEM 2.50
1.8 m
The concrete post (E-25 GPa and a
=
9.9 x 10°/°C) is reinforced with six
steel bars, each of 22-mm diameter (E, = 200 GPa and a, = 11.7 x 10°/°C).
Determine the normal stresses induced in the steel and in the concrete by a
temperature rise of 35°C.
6c
"
0.391 MPa
240 mm
240 mm
6₁ =
-9.47 MPa
For some viscoelastic polymers that are subjected to stress relaxation tests, the stress decays with
time according to
a(t) = a(0) exp(-4)
(15.10)
where σ(t) and o(0) represent the time-dependent and initial (i.e., time = 0) stresses, respectively, and t and T denote
elapsed time and the relaxation time, respectively; T is a time-independent constant characteristic of the material. A
specimen of a viscoelastic polymer whose stress relaxation obeys Equation 15.10 was suddenly pulled in tension to
a measured strain of 0.5; the stress necessary to maintain this constant strain was measured as a function of time.
Determine E (10) for this material if the initial stress level was 3.5 MPa (500 psi), which dropped to 0.5 MPa (70
psi) after 30 s.
Chapter 16 Solutions
EBK MANUFACTURING ENGINEERING & TECHNOL
Ch. 16 - How does sheet-metal forming differ from rolling,...Ch. 16 - What causes burrs? How can they be reduced or...Ch. 16 - Prob. 3RQCh. 16 - Describe the difference between compound,...Ch. 16 - Describe the characteristics of sheet metals that...Ch. 16 - Describe the features of forming-limit diagrams...Ch. 16 - List the properties of materials that influence...Ch. 16 - Give one specific application for each of the...Ch. 16 - Why do tubes buckle when bent? What is the effect...Ch. 16 - Define normal anisotropy, and explain why it is...
Ch. 16 - Describe earing and why it occurs.Ch. 16 - What are the advantages of rubber forming? Which...Ch. 16 - Explain the difference between deep drawing and...Ch. 16 - How is roll forming fundamentally different from...Ch. 16 - What is nesting? What is its significance?Ch. 16 - Describe the differences between compound,...Ch. 16 - What is microforming?Ch. 16 - Explain the advantages of superplastic forming.Ch. 16 - What is hot stamping? For what materials is it...Ch. 16 - What is springback? What is negative springback?Ch. 16 - Explain the differences that you have observed...Ch. 16 - Take any three topics from Chapter 2, and, with...Ch. 16 - Do the same as for Problem 16.22, but for Chapter...Ch. 16 - Identify the material and process variables that...Ch. 16 - Explain why springback in bending depends on yield...Ch. 16 - Explain why cupping tests may not predict well the...Ch. 16 - Identify the factors that influence the...Ch. 16 - Why are the beads in Fig. 16.36b placed in those...Ch. 16 - A general rule for dimensional relationships for...Ch. 16 - Section 16.2 stated that the punch stripping force...Ch. 16 - Is it possible to have ironing take place in an...Ch. 16 - Note the roughness of the periphery of the flanged...Ch. 16 - What recommendations would you make in order to...Ch. 16 - It has been stated that the quality of the sheared...Ch. 16 - Give several specific examples from this chapter...Ch. 16 - As you can see, some of the operations described...Ch. 16 - Through changes in clamping or die design, it is...Ch. 16 - How would you produce the part shown in Fig....Ch. 16 - It has been stated that the thicker the sheet...Ch. 16 - Prob. 41QTPCh. 16 - Calculate the value of R in Problem 16.41. Will...Ch. 16 - Estimate the limiting drawing ratio for the...Ch. 16 - Using Eq. (16.15) and the K value for TNT, plot...Ch. 16 - Section 16.5 states that the k values in bend...Ch. 16 - For explosive forming, calculate the peak pressure...Ch. 16 - Measure the respective areas of the solid outlines...Ch. 16 - Plot Eq. (16.6) in terms of the elastic modulus,...Ch. 16 - What is the minimum bend radius for a 1.0-mm-thick...Ch. 16 - Survey the technical literature and explain the...Ch. 16 - Using the data in Table 16.3 and referring to Eq....Ch. 16 - What is the force required to punch a square hole...Ch. 16 - In Case Study 16.2, it was stated that the reason...Ch. 16 - A cup is being drawn from a sheet metal that has a...Ch. 16 - Prob. 55QTPCh. 16 - Figure P16.57 shows a parabolic profile that will...Ch. 16 - Prob. 59SDPCh. 16 - Consider several shapes to be blanked from a large...Ch. 16 - Prob. 61SDPCh. 16 - Many axisymmetric missile bodies are made by...Ch. 16 - Metal cans are either two-piece (in which the...Ch. 16 - The design shown in Fig. P16.65 is proposed for a...Ch. 16 - Suggest consumer-product designs that could...Ch. 16 - How would you produce the part shown in Fig. 16.44...Ch. 16 - Using a ball-peen hammer, strike the surface of...Ch. 16 - Inspect a common paper punch and observe the shape...Ch. 16 - Obtain an aluminum beverage can and slit it in...Ch. 16 - Prob. 71SDPCh. 16 - Prob. 73SDPCh. 16 - On the basis of experiments, it has been suggested...Ch. 16 - Design a box that will contain a 4-in. 6-in. ...Ch. 16 - Repeat Problem 16.77, but design the box from a...
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- For the flows in Examples 11.1 and 11.2, calculate the magnitudes of the Δ V2 / 2 terms omitted in B.E., and compare these with the magnitude of the ℱ terms.arrow_forwardCalculate ℛP.M. in Example 11.2.arrow_forwardQuestion 22: The superheated steam powers a steam turbine for the production of electrical power. The steam expands in the turbine and at an intermediate expansion pressure (0.1 MPa) a fraction is extracted for a regeneration process in a surface regenerator. The turbine has an efficiency of 90%. It is requested: Define the Power Plant Schematic Analyze the steam power system considering the steam generator system in the attached figure Determine the electrical power generated and the thermal efficiency of the plant Perform an analysis on the power generated and thermal efficiency considering a variation in the steam fractions removed for regeneration ##Data: The steam generator uses biomass from coconut shells to produce 4.5 tons/h of superheated steam; The feedwater returns to the condenser at a temperature of 45°C (point A); Monitoring of the operating conditions in the steam generator indicates that the products of combustion leave the system (point B) at a temperature of 500°C;…arrow_forward
- This is an old practice exam question.arrow_forwardSteam enters the high-pressure turbine of a steam power plant that operates on the ideal reheat Rankine cycle at 700 psia and 900°F and leaves as saturated vapor. Steam is then reheated to 800°F before it expands to a pressure of 1 psia. Heat is transferred to the steam in the boiler at a rate of 6 × 104 Btu/s. Steam is cooled in the condenser by the cooling water from a nearby river, which enters the condenser at 45°F. Use steam tables. NOTE: This is a multi-part question. Once an answer is submitted, you will be unable to return to this part. Determine the pressure at which reheating takes place. Use steam tables. Find: The reheat pressure is psia. (P4)Find thermal efficiencyFind m dotarrow_forwardAir at T1 = 24°C, p1 = 1 bar, 50% relative humidity enters an insulated chamber operating at steady state with a mass flow rate of 3 kg/min and mixes with a saturated moist air stream entering at T2 = 7°C, p2 = 1 bar. A single mixed stream exits at T3 = 17°C, p3 = 1 bar. Neglect kinetic and potential energy effects Determine mass flow rate of the moist air entering at state 2, in kg/min Determine the relative humidity of the exiting stream. Determine the rate of entropy production, in kJ/min.Karrow_forward
- Air at T1 = 24°C, p1 = 1 bar, 50% relative humidity enters an insulated chamber operating at steady state with a mass flow rate of 3 kg/min and mixes with a saturated moist air stream entering at T2 = 7°C, p2 = 1 bar. A single mixed stream exits at T3 = 17°C, p3 = 1 bar. Neglect kinetic and potential energy effects Determine mass flow rate of the moist air entering at state 2, in kg/min Determine the relative humidity of the exiting stream. Determine the rate of entropy production, in kJ/min.Karrow_forwardAir at T1 = 24°C, p1 = 1 bar, 50% relative humidity enters an insulated chamber operating at steady state with a mass flow rate of 3 kg/min and mixes with a saturated moist air stream entering at T2 = 7°C, p2 = 1 bar. A single mixed stream exits at T3 = 17°C, p3 = 1 bar. Neglect kinetic and potential energy effects (a) Determine mass flow rate of the moist air entering at state 2, in kg/min (b) Determine the relative humidity of the exiting stream. (c) Determine the rate of entropy production, in kJ/min.Karrow_forwardA simple ideal Brayton cycle operates with air with minimum and maximum temperatures of 27°C and 727°C. It is designed so that the maximum cycle pressure is 2000 kPa and the minimum cycle pressure is 100 kPa. The isentropic efficiencies of the turbine and compressor are 91% and 80%, respectively, and there is a 50 kPa pressure drop across the combustion chamber. Determine the net work produced per unit mass of air each time this cycle is executed and the cycle’s thermal efficiency. Use constant specific heats at room temperature. The properties of air at room temperature are cp = 1.005 kJ/kg·K and k = 1.4. The fluid flow through the cycle is in a clockwise direction from point 1 to 4. Heat Q sub in is given to a component between points 2 and 3 of the cycle. Heat Q sub out is given out by a component between points 1 and 4. An arrow from the turbine labeled as W sub net points to the right. The net work produced per unit mass of air is kJ/kg. The thermal efficiency is %.arrow_forward
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