EBK MANUFACTURING ENGINEERING & TECHNOL
7th Edition
ISBN: 8220100793431
Author: KALPAKJIAN
Publisher: PEARSON
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Chapter 16, Problem 19RQ
What is hot stamping? For what materials is it used?
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Chapter 16 Solutions
EBK MANUFACTURING ENGINEERING & TECHNOL
Ch. 16 - How does sheet-metal forming differ from rolling,...Ch. 16 - What causes burrs? How can they be reduced or...Ch. 16 - Prob. 3RQCh. 16 - Describe the difference between compound,...Ch. 16 - Describe the characteristics of sheet metals that...Ch. 16 - Describe the features of forming-limit diagrams...Ch. 16 - List the properties of materials that influence...Ch. 16 - Give one specific application for each of the...Ch. 16 - Why do tubes buckle when bent? What is the effect...Ch. 16 - Define normal anisotropy, and explain why it is...
Ch. 16 - Describe earing and why it occurs.Ch. 16 - What are the advantages of rubber forming? Which...Ch. 16 - Explain the difference between deep drawing and...Ch. 16 - How is roll forming fundamentally different from...Ch. 16 - What is nesting? What is its significance?Ch. 16 - Describe the differences between compound,...Ch. 16 - What is microforming?Ch. 16 - Explain the advantages of superplastic forming.Ch. 16 - What is hot stamping? For what materials is it...Ch. 16 - What is springback? What is negative springback?Ch. 16 - Explain the differences that you have observed...Ch. 16 - Take any three topics from Chapter 2, and, with...Ch. 16 - Do the same as for Problem 16.22, but for Chapter...Ch. 16 - Identify the material and process variables that...Ch. 16 - Explain why springback in bending depends on yield...Ch. 16 - Explain why cupping tests may not predict well the...Ch. 16 - Identify the factors that influence the...Ch. 16 - Why are the beads in Fig. 16.36b placed in those...Ch. 16 - A general rule for dimensional relationships for...Ch. 16 - Section 16.2 stated that the punch stripping force...Ch. 16 - Is it possible to have ironing take place in an...Ch. 16 - Note the roughness of the periphery of the flanged...Ch. 16 - What recommendations would you make in order to...Ch. 16 - It has been stated that the quality of the sheared...Ch. 16 - Give several specific examples from this chapter...Ch. 16 - As you can see, some of the operations described...Ch. 16 - Through changes in clamping or die design, it is...Ch. 16 - How would you produce the part shown in Fig....Ch. 16 - It has been stated that the thicker the sheet...Ch. 16 - Prob. 41QTPCh. 16 - Calculate the value of R in Problem 16.41. Will...Ch. 16 - Estimate the limiting drawing ratio for the...Ch. 16 - Using Eq. (16.15) and the K value for TNT, plot...Ch. 16 - Section 16.5 states that the k values in bend...Ch. 16 - For explosive forming, calculate the peak pressure...Ch. 16 - Measure the respective areas of the solid outlines...Ch. 16 - Plot Eq. (16.6) in terms of the elastic modulus,...Ch. 16 - What is the minimum bend radius for a 1.0-mm-thick...Ch. 16 - Survey the technical literature and explain the...Ch. 16 - Using the data in Table 16.3 and referring to Eq....Ch. 16 - What is the force required to punch a square hole...Ch. 16 - In Case Study 16.2, it was stated that the reason...Ch. 16 - A cup is being drawn from a sheet metal that has a...Ch. 16 - Prob. 55QTPCh. 16 - Figure P16.57 shows a parabolic profile that will...Ch. 16 - Prob. 59SDPCh. 16 - Consider several shapes to be blanked from a large...Ch. 16 - Prob. 61SDPCh. 16 - Many axisymmetric missile bodies are made by...Ch. 16 - Metal cans are either two-piece (in which the...Ch. 16 - The design shown in Fig. P16.65 is proposed for a...Ch. 16 - Suggest consumer-product designs that could...Ch. 16 - How would you produce the part shown in Fig. 16.44...Ch. 16 - Using a ball-peen hammer, strike the surface of...Ch. 16 - Inspect a common paper punch and observe the shape...Ch. 16 - Obtain an aluminum beverage can and slit it in...Ch. 16 - Prob. 71SDPCh. 16 - Prob. 73SDPCh. 16 - On the basis of experiments, it has been suggested...Ch. 16 - Design a box that will contain a 4-in. 6-in. ...Ch. 16 - Repeat Problem 16.77, but design the box from a...
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- 7) Please draw the front, top and side view for the following object. Please cross this line outarrow_forwardA 10-kg box is pulled along P,Na rough surface by a force P, as shown in thefigure. The pulling force linearly increaseswith time, while the particle is motionless att = 0s untilit reaches a maximum force of100 Nattimet = 4s. If the ground has staticand kinetic friction coefficients of u, = 0.6 andHU, = 0.4 respectively, determine the velocityof the A 1 0 - kg box is pulled along P , N a rough surface by a force P , as shown in the figure. The pulling force linearly increases with time, while the particle is motionless at t = 0 s untilit reaches a maximum force of 1 0 0 Nattimet = 4 s . If the ground has static and kinetic friction coefficients of u , = 0 . 6 and HU , = 0 . 4 respectively, determine the velocity of the particle att = 4 s .arrow_forwardCalculate the speed of the driven member with the following conditions: Diameter of the motor pulley: 4 in Diameter of the driven pulley: 12 in Speed of the motor pulley: 1800 rpmarrow_forward
- 4. In the figure, shaft A made of AISI 1010 hot-rolled steel, is welded to a fixed support and is subjected to loading by equal and opposite Forces F via shaft B. Stress concentration factors K₁ (1.7) and Kts (1.6) are induced by the 3mm fillet. Notch sensitivities are q₁=0.9 and qts=1. The length of shaft A from the fixed support to the connection at shaft B is 1m. The load F cycles from 0.5 to 2kN and a static load P is 100N. For shaft A, find the factor of safety (for infinite life) using the modified Goodman fatigue failure criterion. 3 mm fillet Shaft A 20 mm 25 mm Shaft B 25 mmarrow_forwardPlease sovle this for me and please don't use aiarrow_forwardPlease sovle this for me and please don't use aiarrow_forward
- 3. The cold-drawn AISI 1040 steel bar shown in the figure is subjected to a completely reversed axial load fluctuating between 28 kN in compression to 28 kN in tension. Estimate the fatigue factor of safety based on achieving infinite life (using Goodman line) and the yielding factor of safety. If infinite life is not predicted, estimate the number of cycles to failure. 25 mm + 6-mm D. 10 mmarrow_forwardCORRECT AND DETAILED SOLUTION WITH FBD ONLY. I WILL UPVOTE 1. The truss shown is supported by hinge at A and cable at E.Given: H = 4m, S = 1.5 m, α = 75⁰, θ = 33⁰.Allowable tensile stress in cable = 64 MPa.Allowable compressive stress in all members = 120 MPaAllowable tensile stress in all members = 180 MPa1.Calculate the maximum permissible P, in kN, if the diameter of the cable is 20 mm.2.If P = 40 kN, calculate the required area (mm2) of member BC.3. If members have solid square section, with dimension 15 mm, calculate the maximum permissible P (kN) based on the allowable strength of member HI.ANSWERS: (1) 45.6 kN; (2) 83.71 mm2; (3) 171.76 kNarrow_forwardCORRECT AND DETAILED SOLUTION WITH FBD ONLY. I WILL UPVOTE 2: A wire 4 meters long is stretched horizontally between points 4 meters apart. The wire is 25 mm2 in cross-section with a modulus of elasticity of 200 GPa. A load W placed at the center of the wire produces a sag Δ.1.Calculate the tension (N) in the wire if sag Δ = 30 mm.2.Calculate the magnitude of W, in N, if sag Δ = 54.3 mm.3. If W is 60 N, what is the sag (in mm)?ANSWERS: (1) 562 N, (2) 100 N, (3) 45.8 Narrow_forward
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