EBK MANUFACTURING ENGINEERING & TECHNOL
7th Edition
ISBN: 8220100793431
Author: KALPAKJIAN
Publisher: PEARSON
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Textbook Question
Chapter 16, Problem 2RQ
What causes burrs? How can they be reduced or eliminated?
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20-4-2025
Exam-2-Tribology
Q1: What are the assumptions of hydrodynamic lubrication theory:
Q2: Explain with sketch the cycle or process of engine lubrication system-pressurized
lubrication system
Q3: A short bearing is designed to operate with an eccentricity ratio = 0. 7. The journal
diameter is 60 mm, and its speed is 1300 r.p.m. The journal is supported by a short
hydrodynamic bearing of length L/D = 0. 5, and clearance ratio C/R = 103. The radial load
on the bearing is 9800 N.
a. Find the Sommerfeld number.
b. Find the minimum viscosity of the lubricant for operating at ε = 0.7
c. Select a lubricant if the average bearing operating temperature is 70°c
Q4: Two parallel circular disks of 100 mm diameter have a clearance of Imm between them.
Under load, the downward velocity of the upper disk is 2 m/s. At the same time, the lower disk
is stationary. The clearance is full of SAE 40 oil at a temperature of 60°c.
a. Find the load on the upper disk that results in the instantaneous…
Tribobolgy
15/2022
Monthly Exam.
Automobile Eng. Dert
2nd Semster/3rd class
Max. Mark: 100%
7. Viscosity of multi-grade oils
(a) Reduces with temperature
(c) is less sensitive to temperature
(b) Increases with temperature
(d) None of the above
8. In a hydrodynamic journal bearing if eccentricity ratio = 1, it means
(a) Journal/shaft is subjected to no load and the rotational speed is very high.
(b) Journal is subjected to no load and the rotational speed is moderate
(c) Journal is subjected to very light load and the rotational speed is very high.
(d) Journal is subjected to very high load and the rotational speed is negligible.
Q4/ The journal speed of a 100mm diameter journal is 2500 rpm. The journal is supported by
a short hydrodynamic bearing of length L=0.6D, eccentricity ratio = 0.75 and a clearance
ratio C/R=0.001. The radial load on the bearing is 10 kN. The lubricant is SAE 30, and the
operating temperature of the lubricant in the bearing is 700C.
1- Assume…
1 of 2
Monthly Exam.
Automobile Eng. Dert
2nd Semster/3rd class
Max. Mark: 100%
Q1/A/ Compare between the long and short journal bearings
B/ With the help of Stribeck's curve, discuss different regimes of lubrication.
C/ Explain the importance of Tribology in the design of different machine elements
Q2 /A/ According to the SAE viscosity grading system all engine oils are divided into two
classes: monograde and multi-grade. Compare between them?
B/What are the differences between grease and Synthetic oils
C/ Explain the effect of eccentricity ratio & with respect to hydrodynamic journal bearing.
Q3/A/ What are the major factors which affect the selection of lubricants?
B/What are the criteria to classify sliding bearings?
C/ Answer of the following:
1. According to the SAE viscosity classification, the oil (SAE 40) is lower viscosity than the
oil (SAE 20) at the same temperature. (True or False)
2. For a slow speed-highly loaded bearing, used oils of high viscosity; while for high-speed…
Chapter 16 Solutions
EBK MANUFACTURING ENGINEERING & TECHNOL
Ch. 16 - How does sheet-metal forming differ from rolling,...Ch. 16 - What causes burrs? How can they be reduced or...Ch. 16 - Prob. 3RQCh. 16 - Describe the difference between compound,...Ch. 16 - Describe the characteristics of sheet metals that...Ch. 16 - Describe the features of forming-limit diagrams...Ch. 16 - List the properties of materials that influence...Ch. 16 - Give one specific application for each of the...Ch. 16 - Why do tubes buckle when bent? What is the effect...Ch. 16 - Define normal anisotropy, and explain why it is...
Ch. 16 - Describe earing and why it occurs.Ch. 16 - What are the advantages of rubber forming? Which...Ch. 16 - Explain the difference between deep drawing and...Ch. 16 - How is roll forming fundamentally different from...Ch. 16 - What is nesting? What is its significance?Ch. 16 - Describe the differences between compound,...Ch. 16 - What is microforming?Ch. 16 - Explain the advantages of superplastic forming.Ch. 16 - What is hot stamping? For what materials is it...Ch. 16 - What is springback? What is negative springback?Ch. 16 - Explain the differences that you have observed...Ch. 16 - Take any three topics from Chapter 2, and, with...Ch. 16 - Do the same as for Problem 16.22, but for Chapter...Ch. 16 - Identify the material and process variables that...Ch. 16 - Explain why springback in bending depends on yield...Ch. 16 - Explain why cupping tests may not predict well the...Ch. 16 - Identify the factors that influence the...Ch. 16 - Why are the beads in Fig. 16.36b placed in those...Ch. 16 - A general rule for dimensional relationships for...Ch. 16 - Section 16.2 stated that the punch stripping force...Ch. 16 - Is it possible to have ironing take place in an...Ch. 16 - Note the roughness of the periphery of the flanged...Ch. 16 - What recommendations would you make in order to...Ch. 16 - It has been stated that the quality of the sheared...Ch. 16 - Give several specific examples from this chapter...Ch. 16 - As you can see, some of the operations described...Ch. 16 - Through changes in clamping or die design, it is...Ch. 16 - How would you produce the part shown in Fig....Ch. 16 - It has been stated that the thicker the sheet...Ch. 16 - Prob. 41QTPCh. 16 - Calculate the value of R in Problem 16.41. Will...Ch. 16 - Estimate the limiting drawing ratio for the...Ch. 16 - Using Eq. (16.15) and the K value for TNT, plot...Ch. 16 - Section 16.5 states that the k values in bend...Ch. 16 - For explosive forming, calculate the peak pressure...Ch. 16 - Measure the respective areas of the solid outlines...Ch. 16 - Plot Eq. (16.6) in terms of the elastic modulus,...Ch. 16 - What is the minimum bend radius for a 1.0-mm-thick...Ch. 16 - Survey the technical literature and explain the...Ch. 16 - Using the data in Table 16.3 and referring to Eq....Ch. 16 - What is the force required to punch a square hole...Ch. 16 - In Case Study 16.2, it was stated that the reason...Ch. 16 - A cup is being drawn from a sheet metal that has a...Ch. 16 - Prob. 55QTPCh. 16 - Figure P16.57 shows a parabolic profile that will...Ch. 16 - Prob. 59SDPCh. 16 - Consider several shapes to be blanked from a large...Ch. 16 - Prob. 61SDPCh. 16 - Many axisymmetric missile bodies are made by...Ch. 16 - Metal cans are either two-piece (in which the...Ch. 16 - The design shown in Fig. P16.65 is proposed for a...Ch. 16 - Suggest consumer-product designs that could...Ch. 16 - How would you produce the part shown in Fig. 16.44...Ch. 16 - Using a ball-peen hammer, strike the surface of...Ch. 16 - Inspect a common paper punch and observe the shape...Ch. 16 - Obtain an aluminum beverage can and slit it in...Ch. 16 - Prob. 71SDPCh. 16 - Prob. 73SDPCh. 16 - On the basis of experiments, it has been suggested...Ch. 16 - Design a box that will contain a 4-in. 6-in. ...Ch. 16 - Repeat Problem 16.77, but design the box from a...
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