EBK MANUFACTURING ENGINEERING & TECHNOL
7th Edition
ISBN: 8220100793431
Author: KALPAKJIAN
Publisher: PEARSON
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Chapter 14, Problem 47SDP
Review the sequence of operations in the production of the stepped pin shown in Fig. 14.14. If the conical-upsetting step is not performed, how would the final part be affected?
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Procedure:
1- Cartesian system, 2D3D,
type of support
2- Free body diagram
3 - Find the support reactions
4- If you find a negative
number then flip the force
5- Find the internal force
3D
∑Fx=0
∑Fy=0
∑Fz=0
∑Mx=0
∑My=0
ΣMz=0
2D
ΣFx=0
ΣFy=0
ΣMz=0
5- Use method of section
and cut the element
where you want to find
the internal force and
keep either side of the
Procedure:1- Cartesian system, 2D3D,type of support2- Free body diagram3 - Find the support reactions4- If you find a negativenumber then flip the force5- Find the internal force3D∑Fx=0∑Fy=0∑Fz=0∑Mx=0∑My=0\Sigma Mz=02D\Sigma Fx=0\Sigma Fy=0\Sigma Mz=05- Use method of sectionand cut the elementwhere you want to findthe internal force andkeep either side of the
Procedure: 1- Cartesian system, 2(D)/(3)D, type of support 2- Free body diagram 3 - Find the support reactions 4- If you find a negative number then flip the force 5- Find the internal force 3D \sum Fx=0 \sum Fy=0 \sum Fz=0 \sum Mx=0 \sum My=0 \Sigma Mz=0 2D \Sigma Fx=0 \Sigma Fy=0 \Sigma Mz=0 5- Use method of section and cut the element where you want to find the internal force and keep either side of the section
Chapter 14 Solutions
EBK MANUFACTURING ENGINEERING & TECHNOL
Ch. 14 - What is the difference between cold, warm, and hot...Ch. 14 - Explain the difference between open-die and...Ch. 14 - Explain the difference between fullering, edging,...Ch. 14 - What is flash? What is its function?Ch. 14 - Why is the intermediate shape of a part important...Ch. 14 - Describe the features of a typical forging die.Ch. 14 - Explain what is meant by load limited, energy...Ch. 14 - What type of parts can be produced by rotary...Ch. 14 - Why is hubbing an attractive alternative to...Ch. 14 - What is the difference between piercing and...
Ch. 14 - What is a hammer? What are the different kinds of...Ch. 14 - Why is there barreling in upsetting?Ch. 14 - What are the advantages and disadvantages of...Ch. 14 - Why are draft angles required in forging dies?Ch. 14 - Is a mandrel needed in swaging?Ch. 14 - Describe and explain the factors that influence...Ch. 14 - How can you tell whether a certain part is forged...Ch. 14 - Identify casting design rules, described in...Ch. 14 - Describe the factors involved in precision...Ch. 14 - Why is control of the volume of the blank...Ch. 14 - Why are there so many types of forging machines...Ch. 14 - What are the advantages and limitations of cogging...Ch. 14 - What are the advantages and limitations of using...Ch. 14 - Review Fig. 14.6e and explain why internal draft...Ch. 14 - Comment on your observations regarding the...Ch. 14 - Describe your observations concerning the control...Ch. 14 - Prob. 27QLPCh. 14 - Describe the difficulties involved in defining the...Ch. 14 - Describe the advantages of servo presses for...Ch. 14 - List the general recommendations you would make...Ch. 14 - Which would you recommend, (a) hot forging and...Ch. 14 - Take two solid, cylindrical specimens of equal...Ch. 14 - Calculate the room-temperature forging force for a...Ch. 14 - Using Eq. (14.2), estimate the forging force for...Ch. 14 - To what thickness can a solid cylinder of 1020...Ch. 14 - In Example 14.1, calculate the forging force,...Ch. 14 - Using Eq. (14.1), make a plot of the forging...Ch. 14 - How would you go about estimating the punch force...Ch. 14 - A mechanical press is powered by a 30-hp motor and...Ch. 14 - A solid cylindrical specimen, made of a perfectly...Ch. 14 - Devise an experimental method whereby you can...Ch. 14 - Assume that you represent the forging industry and...Ch. 14 - Figure P14.44 shows a round impression-die forging...Ch. 14 - Prob. 45SDPCh. 14 - Prob. 46SDPCh. 14 - Review the sequence of operations in the...Ch. 14 - Prob. 48SDPCh. 14 - Discuss the possible environmental concerns...Ch. 14 - List the advantages and disadvantages in using a...
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- Procedure: 1- Cartesian system, 2(D)/(3)D, type of support 2- Free body diagram 3 - Find the support reactions 4- If you find a negative number then flip the force 5- Find the internal force 3D \sum Fx=0 \sum Fy=0 \sum Fz=0 \sum Mx=0 \sum My=0 \Sigma Mz=0 2D \Sigma Fx=0 \Sigma Fy=0 \Sigma Mz=0 5- Use method of section and cut the element where you want to find the internal force and keep either side of the sectionarrow_forwardFor each system below with transfer function G(s), plot the pole(s) on the s-plane. and indicate whether the system is: (a) "stable" (i.e., a bounded input will always result in a bounded output), (b) "marginally stable," or (c) "unstable" Sketch a rough graph of the time response to a step input. 8 a) G(s) = 5-5 8 b) G(s) = c) G(s) = = s+5 3s + 8 s² - 2s +2 3s +8 d) G(s): = s²+2s+2 3s+8 e) G(s): = s² +9 f) G(s): 8 00 == Sarrow_forwardPlease answer the following question. Include all work and plase explain. Graphs are provided below. "Consider the Mg (Magnesium) - Ni (Nickel) phase diagram shown below. This phase diagram contains two eutectic reactions and two intermediate phases (Mg2Ni and MgNi2). At a temperature of 505oC, determine what the composition of an alloy would need to be to contain a mass fraction of 0.20 Mg and 0.80 Mg2Ni."arrow_forward
- The triangular plate, having a 90∘∘ angle at AA, supports the load PP = 370 lblb as shown in (Figure 1).arrow_forwardDesign a 4-bar linkage to carry the body in Figure 1 through the two positions P1 and P2 at the angles shown in the figure. Use analytical synthesis with the free choice values z = 1.075, q= 210°, ß2 = −27° for left side and s = 1.24, y= 74°, ½ = − 40° for right side. φ 1.236 P2 147.5° 210° 2.138 P1 Figure 1 Xarrow_forwardDesign a 4-bar linkage to carry the body in Figure 1 through the two positions P1 and P2 at the angles shown in the figure. Use analytical synthesis with the free choice values z = 1.075, q= 210°, B₂ = −27° for left side and s = 1.24, y= 74°, ½ = − 40° for right side. 1.236 P2 147.5° 210° P1 Figure 1 2.138 Xarrow_forward
- can you explain how in a coordinate frame transformation: v = {v_n}^T {n-hat} and then it was found that {n-hat} = [C]^T {b-hat} so v_n = {v_n}^T [C]^T {b-hat}, how does that equation go from that to this --> v_n = [C]^T v_barrow_forward6) If (k = 0,7 cm) find Imax for figure below. 225mm 100mm ثلاثاء. 100mm 150mm 75mm Ans: Tmax=45:27 N/cm F-400 Narrow_forwardThe man has a weight W and stands halfway along the beam. The beam is not smooth, but the planes at A and B are smooth (and plane A is horizontal). Determine the magnitude of the tension in the cord in terms of W and θ.arrow_forward
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