EBK MANUFACTURING ENGINEERING & TECHNOL
7th Edition
ISBN: 8220100793431
Author: KALPAKJIAN
Publisher: PEARSON
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Chapter 1, Problem 17RQ
Some metals, such as lead, do not become stronger when worked at room temperature. Explain the reason.
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Q1: Determine the length, angle of contact, and width of a 9.75 mm thick
leather belt required to transmit 15 kW from a motor running at 900 r.p.m. The
diameter of the driving pulley of the motor is 300 mm. The driven pulley runs at
300 r.p.m. and the distance between the centers of two pulleys is 3 meters. The
density of the leather is 1000 kg/m³. The maximum allowable stress in the
leather is 2.5 MPa. The coefficient of friction between the leather and pulley is
0.3. Assume open belt drive.
5. A 15 kW and 1200 r.p.m. motor drives a compressor at 300 r.p.m. through a pair of spur gears having
20° stub teeth. The centre to centre distance between the shafts is 400 mm. The motor pinion is made
of forged steel having an allowable static stress as 210 MPa, while the gear is made of cast steel
having allowable static stress as 140 MPa. Assuming that the drive operates 8 to 10 hours per day
under light shock conditions, find from the standpoint of strength,
1. Module; 2. Face width and 3. Number of teeth and pitch circle diameter of each gear.
Check the gears thus designed from the consideration of wear. The surface endurance limit may be
taken as 700 MPa. [Ans. m = 6 mm; b= 60 mm; Tp=24; T=96; Dp = 144mm; DG = 576 mm]
4.
G
A micarta pinion rotating at 1200 r.p.m. is to transmit 1 kW to a cast iron gear at a speed of 192 r.p.m.
Assuming a starting overload of 20% and using 20° full depth involute teeth, determine the module,
number of teeth on the pinion and gear and face width. Take allowable static strength for micarta as 40
MPa and for cast iron as 53 MPa. Check the pair in wear.
Chapter 1 Solutions
EBK MANUFACTURING ENGINEERING & TECHNOL
Ch. 1 - What is the difference between an atom and a...Ch. 1 - Prob. 2RQCh. 1 - Prob. 3RQCh. 1 - Prob. 4RQCh. 1 - Define anisotropy. What is its significance?Ch. 1 - What effects does recrystallization have on the...Ch. 1 - What is strain hardening, and what effects does it...Ch. 1 - Explain what is meant by structure-sensitive and...Ch. 1 - Prob. 9RQCh. 1 - What influence does grain size have on the...
Ch. 1 - What is the relationship between the nucleation...Ch. 1 - What is a slip system, and what is its...Ch. 1 - Explain the difference between recovery and...Ch. 1 - What is hot shortness, and what is its...Ch. 1 - Explain the advantages and limitations of cold,...Ch. 1 - Describe what the orange peel effect is. Explain...Ch. 1 - Some metals, such as lead, do not become stronger...Ch. 1 - Describe the difference between preferred...Ch. 1 - Differentiate between stress relaxation and stress...Ch. 1 - What is twinning? How does it differ from slip?Ch. 1 - Prob. 21QLPCh. 1 - What is the significance of the fact that some...Ch. 1 - Is it possible for two pieces of the same metal to...Ch. 1 - Prob. 24QLPCh. 1 - A cold-worked piece of metal has been...Ch. 1 - What materials and structures can you think of...Ch. 1 - Two parts have been made of the same material, but...Ch. 1 - Do you think it might be important to know whether...Ch. 1 - Explain why the strength of a polycrystalline...Ch. 1 - Describe the technique you would use to reduce the...Ch. 1 - What is the significance of the fact that such...Ch. 1 - Prob. 32QLPCh. 1 - It has been noted that the more a metal has been...Ch. 1 - Is it possible to cold work a metal at...Ch. 1 - Comment on your observations regarding Fig. 1.14.Ch. 1 - Is it possible for a metal to be completely...Ch. 1 - Prob. 37QTPCh. 1 - Prob. 38QTPCh. 1 - Plot the data given in Table 1.1 in terms of...Ch. 1 - A strip of metal is reduced from 30 mm in...Ch. 1 - Prob. 41QTPCh. 1 - How many grains are there on the surface of the...Ch. 1 - Prob. 43QTPCh. 1 - Prob. 44QTPCh. 1 - Prob. 45QTPCh. 1 - A technician determines that the grain size of a...Ch. 1 - If the diameter of the aluminum atom is 0.28 nm,...Ch. 1 - The following data are obtained in tension tests...Ch. 1 - Prob. 50QTPCh. 1 - Prob. 51QTPCh. 1 - Prob. 52QTPCh. 1 - Same as Prob. 1.39, but ASTM no. versus...Ch. 1 - By stretching a thin strip of polished metal, as...Ch. 1 - Draw some analogies to mechanical fiberingfor...Ch. 1 - Draw some analogies to the phenomenon of hot...Ch. 1 - Take a deck of playing cards, place a rubber band...Ch. 1 - Give examples in which anisotropy is scale...Ch. 1 - The movement of an edge dislocation was described...
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