EBK MANUFACTURING ENGINEERING & TECHNOL
7th Edition
ISBN: 8220100793431
Author: KALPAKJIAN
Publisher: PEARSON
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Chapter 1, Problem 9RQ
To determine
Enlist every major types of imperfection in the crystal structure of metals, and elaborate the same.
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Q4/ A compressor is driven motor by mean of a flat belt of thickness 10 mm and a width of
250 mm. The motor pulley is 300 mm diameter and run at 900 rpm and the compressor
pulley is 1500 mm diameter. The shaft center distance is 1.5 m. The angle of contact of
the smaller pulley is 220° and on the larger pulley is 270°. The coefficient of friction
between the belt and the small pulley is 0.3, and between the belt and the large pulley is
0.25. The maximum allowable belt stress is 2 MPa and the belt density is 970 kg/m³.
(a) What is the power capacity of the drive and (b) If the small pulley replaced by
V-grooved pulley of diameter 300 mm, grooved angle of 34° and the coefficient of
friction between belt and grooved pulley is 0.35. What will be the power capacity in this
case, assuming that the diameter of the large pulley remain the same of 1500 mm.
You are tasked with designing a power drive system to transmit power between a motor and a conveyor belt in a manufacturing facility as illustrated in figure.
The design must ensure efficient power transmission, reliability, and safety. Given the following specifications and constraints, design drive system for this application:
Specifications:
Motor Power: The electric motor provides 10 kW of power at 1,500 RPM.
Output Speed: The output shaft should rotate at 150 rpm.
Design Decisions:
Transmission ratio: Determine the necessary drive ratio for the system.
Shaft Diameter: Design the shafts for both the motor and the conveyor end.
Material Selection: Choose appropriate materials for the gears, shafts.
Bearings: Select suitable rolling element bearings.
Constraints:
Space Limitation:
The available space for the gear drive system is limited to a 1-meter-long section.
Attribute 4 of CEP
Depth of knowledge required
Fundamentals-based, first principles analytical approach…
Chapter 1 Solutions
EBK MANUFACTURING ENGINEERING & TECHNOL
Ch. 1 - What is the difference between an atom and a...Ch. 1 - Prob. 2RQCh. 1 - Prob. 3RQCh. 1 - Prob. 4RQCh. 1 - Define anisotropy. What is its significance?Ch. 1 - What effects does recrystallization have on the...Ch. 1 - What is strain hardening, and what effects does it...Ch. 1 - Explain what is meant by structure-sensitive and...Ch. 1 - Prob. 9RQCh. 1 - What influence does grain size have on the...
Ch. 1 - What is the relationship between the nucleation...Ch. 1 - What is a slip system, and what is its...Ch. 1 - Explain the difference between recovery and...Ch. 1 - What is hot shortness, and what is its...Ch. 1 - Explain the advantages and limitations of cold,...Ch. 1 - Describe what the orange peel effect is. Explain...Ch. 1 - Some metals, such as lead, do not become stronger...Ch. 1 - Describe the difference between preferred...Ch. 1 - Differentiate between stress relaxation and stress...Ch. 1 - What is twinning? How does it differ from slip?Ch. 1 - Prob. 21QLPCh. 1 - What is the significance of the fact that some...Ch. 1 - Is it possible for two pieces of the same metal to...Ch. 1 - Prob. 24QLPCh. 1 - A cold-worked piece of metal has been...Ch. 1 - What materials and structures can you think of...Ch. 1 - Two parts have been made of the same material, but...Ch. 1 - Do you think it might be important to know whether...Ch. 1 - Explain why the strength of a polycrystalline...Ch. 1 - Describe the technique you would use to reduce the...Ch. 1 - What is the significance of the fact that such...Ch. 1 - Prob. 32QLPCh. 1 - It has been noted that the more a metal has been...Ch. 1 - Is it possible to cold work a metal at...Ch. 1 - Comment on your observations regarding Fig. 1.14.Ch. 1 - Is it possible for a metal to be completely...Ch. 1 - Prob. 37QTPCh. 1 - Prob. 38QTPCh. 1 - Plot the data given in Table 1.1 in terms of...Ch. 1 - A strip of metal is reduced from 30 mm in...Ch. 1 - Prob. 41QTPCh. 1 - How many grains are there on the surface of the...Ch. 1 - Prob. 43QTPCh. 1 - Prob. 44QTPCh. 1 - Prob. 45QTPCh. 1 - A technician determines that the grain size of a...Ch. 1 - If the diameter of the aluminum atom is 0.28 nm,...Ch. 1 - The following data are obtained in tension tests...Ch. 1 - Prob. 50QTPCh. 1 - Prob. 51QTPCh. 1 - Prob. 52QTPCh. 1 - Same as Prob. 1.39, but ASTM no. versus...Ch. 1 - By stretching a thin strip of polished metal, as...Ch. 1 - Draw some analogies to mechanical fiberingfor...Ch. 1 - Draw some analogies to the phenomenon of hot...Ch. 1 - Take a deck of playing cards, place a rubber band...Ch. 1 - Give examples in which anisotropy is scale...Ch. 1 - The movement of an edge dislocation was described...
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