Nidec Sankyo Vietnam Corporation, founded in 2005, over 14 years of operation, Nidec Sankyo Vietnam Corporation has become a supplier for many major companies such as Canon, Mitsubishi, Toto, Brother, Kyocera, etc. Some of the company's outstanding products are motors and drives, card readers, plastic injection processing, music boxes, JIG, hot stamping molds, steel molds, metal molds, electronic components, computer accessories, molding products, etc.   The company was about to lunch a new product. Production Manager Nhu asked her assistant, Trinh, to check the capability of a machinery used in the pr

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Nidec Sankyo Vietnam Corporation, founded in 2005, over 14 years of operation, Nidec Sankyo Vietnam Corporation has become a supplier for many major companies such as Canon, Mitsubishi, Toto, Brother, Kyocera, etc. Some of the company's outstanding products are motors and drives, card readers, plastic injection processing, music boxes, JIG, hot stamping molds, steel molds, metal molds, electronic components, computer accessories, molding products, etc.  

The company was about to lunch a new product. Production Manager Nhu asked her assistant, Trinh, to check the capability of a machinery used in the process. Trinh obtained 20 random samples of 16 pieces each. The results of those samples are shown in the following table. After she analyzed the data, she concluded that the process was capable based on a specification width of 1.56 cm. Nhu was quite disappointed when she heard this. She had hoped that with the introduction of the new product her operation could run close to full capacity and regain some of its lost. The company had a freeze on capital expenditures of more than $500,000, and a replacement machinery would cost many times that amount. Trinh worked with the machinery workers to see if perhaps different settings could produce the desired results, but they were unable to achieve any meaningful improvements.

 

Sample

Mean

Range

 

Sample

Mean

Range

1

44.99

0.84

 

11

44.97

0.9

2

45.01

0.89

 

12

45.11

0.84

3

45.02

0.86

 

13

44.91

0.87

4

45.01

0.91

 

14

45.01

0.82

5

45.01

0.87

 

15

44.92

0.85

6

44.82

0.91

 

16

45.06

0.87

7

44.79

0.86

 

17

44.94

0.84

8

45.01

0.89

 

18

44.81

0.85

9

45.02

0.85

 

19

45.03

0.88

10

44.79

0.89

 

20

45.08

0.92

(values in centimetre)

 

Still not ready to concede, Nhu contacted one of her former professors and explained the problem. The professor suggested obtaining another set of samples, this time using different sample size. Nhu then conferred with Trinh and they agreed that she would take 28 samples of nine pieces each. The results are shown in the following table.

 

Sample

Mean

Range

 

Sample

Mean

Range

1

44.95

0.43

 

15

45.02

0.39

2

44.99

0.39

 

16

44.95

0.41

3

44.96

0.41

 

17

44.94

0.43

4

44.97

0.35

 

18

44.94

0.45

5

45.03

0.39

 

19

44.88

0.36

6

45.03

0.4

 

20

44.95

0.41

7

45.04

0.39

 

21

44.93

0.39

8

45.02

0.42

 

22

44.96

0.41

9

45.08

0.38

 

23

44.99

0.39

10

45.12

0.41

 

24

45.01

0.45

11

45.07

0.41

 

25

45.03

0.42

12

45.02

0.39

 

26

45.03

0.37

13

45.02

0.41

 

27

45.03

0.48

14

44.98

0.41

 

28

45.11

0.41

 

Questions

2. Does the second set of samples show anything that the first set didn’t? Explain what and why.

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