A HSS tool is used to turn a steel workpart that is 300 mm long and 80 mm in diameter. The parameters in the Taylor equation are: n = 0.13 and C = 75 (m/min) for a feed of 0.4 mm/rev. The operator and machine tool rate = $30.00/hr, and the tooling cost per cutting edge = $4.00. It takes 2.0 min to load and unload the workpart and 3.50 min to change tools. Determine: Tutting speed for maximum production rate, Tool life in min of cutting, and Cycle time and cost per unit of product. determine cutting speed for minimum cost.

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Q: Q4 Tool life of a turning tool is given by VTO.12xx=C_at a cutting speed (V) of 25m/min, feed(f)…

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Q: have been asked to work on some design problems and technically support the team working on material

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Q: Face milling, using an Ø 75 mm cutter with 10 inserts rotating at 280 rpm, is being carried out on a…

A: given; diameter of cutter (D)=75mmnumber of inserts (n)=10rotating speed (N)=280rpmlength of…

Q: or a turning operation, the cutting speed is 2.5 m/sec, and the depth of cut is 3 mm. A thrust force…

A: the cutting speed, v = 2.5 m/sthe depth of cut, d = 3 mm = 0.003 mThe thrust force, Ft = 300 Nthe…

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Q: The following data were obtained from a time study performed on a horizontal milling machine:…

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Machining Processes and Machine Tools

Machining is represented as the process in which an excessive amount of substance is eliminated from the particular element in the form of pieces. In machining, cutting tools such as rotary tools, lathe, drill press, grinder, chop saw, welders, and many more are applied to get the desired shape. As compared to other manufacturing processes, machining is precise and versatile.