A mild steel specimen of Initial diameter of 53.5 mm is turned to final diameter of 47 mm for an initial length of 154 mm on a lathe machine. Using the given data find the following. (i) Feed of 0.4 mm/rev & Depth of cut is 0.5 mm (ii) During machining the tool's approach length is 5 mm, over run length is 2mm (iii) Total time required to complete the turning operation is 59.6 minutes

Q: A drilling operation is performed to create a through hole on a steel plate that is 20 mm thick.…

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Q: A turning operation is performed using a rake angle of 15degree. Cutting conditions are, feed= 0.30…

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Q: In a slab milling operation , L_w = 200 mm table feed = 18 mm/min, diameter of cutter = 34 mm depth…

A: Given Data: The length of the slab is, Lw=200 mm. The feed rate of the table is, f=18 mm/min. The…

Q: Through hole of 12 mm diameter is to be drilled in a steel plate of 20 mm thickness, drilled spindle…

A: Given: The diameter of hole is d=12 mm. The thickness of steel plate is t=20 mm. The drilled…

Q: O In a production turning operation, the foreman has decreed that a single pass must be completed on…

A: in a production turning operation , the foreman has decreed that a single pass must be completed on…

Q: A two-spindle drill cuts two holes at the same time, one 1/2 inch and one 3/4 inch. The workpiece is…

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Forming and Shaping

Metal forming is a category of metalworking process through which the material can be given the desired shape and size by subjecting it to plastic deformation, where the component undergoes bulk deformation process upon application of loads. Unlike the shearing and machining process, the material does not undergo up to a failure point as indicated in the stress-strain curve. Hence, the stresses induced during the forming process are greater than yield strength but less than the failure strength of the material. The process does not lead to the loss of material, so it can be said to be an economical process. During forming, the material is subjected to tensile forces, compressive forces, bending, and shearing loading conditions. The material should possess the property of ductility to undergo the forming process.