Precision Machining Technology (MindTap Course List)
2nd Edition
ISBN: 9781285444543
Author: Peter J. Hoffman, Eric S. Hopewell, Brian Janes
Publisher: Cengage Learning
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Textbook Question
Chapter 8.2, Problem 4RQ
Name three major collet styles used in toolholding.
- a. ________________________
- b. ________________________
- c. ________________________
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Question 19
Which of the following machine tools is the most suitable one for machining of relatively large batches with several operations?
Answers:
a. Toolroom lathe
b. Turret lathe
c. Vertical turret lathe
d. Engine lathe
e. Speed lathe
Consider the following statements on milling machines
1.
2.
Facing cutters have a tapered or straight shanks
End mills usually are bolted at the end of a stub arbor
3
Plain milling cutters are used for profilling as well
Answers:
a. Only 2 and 3 are correct
b.
Only 1 and 2 are correct
c. Only 1 and 3 are conect
d. None of them is correct
e Only 1 is correct
Question 21
Find the incorrect statement about center type cylindrical grinding. (If you cannot find an incorrect statement among items a, b, c and d then code "e" for this question)
Answers: & Workpiece rotates
b. Grinding wheel rotates
Usually workpiece traverses
d, Depth of cut is usually determined by infeed of the grinding wheel
e. All are correct
Consider the following statements about…
5
Clapper box is used for _______ during machining.
a.
Push the tool down during return stroke
b.
Lift the tool during return stroke
c.
Lift the tool during cutting stroke
d.
Push the tool down during cutting stroke
Question 1
By using a labelled diagram describe the function of a horizontal milling machine.
Describe two methods of producing screw threads in the workshop.
Describe the various tool life criteria that are used to estimate the life of a cutting tool.
Describe the various milling cutters that are used on a vertical and horizontal milling machine and state for what purpose they are used.
Describe 2 methods of producing tapers on a lathe machine.
Your answers to each question should be supported by suitable diagrams for clarity.
Chapter 8 Solutions
Precision Machining Technology (MindTap Course List)
Ch. 8.1 - What is an ATC?Ch. 8.1 - What is an MCU and what is its function?Ch. 8.1 - Briefly describe a ball screw and a linear guide.Ch. 8.1 - Explain the benefits of using the absolute...Ch. 8.1 - Explain the benefits of using the incremental...Ch. 8.1 - Which coordinate system uses an angle and a...Ch. 8.1 - What is the name for the type of motor used to...Ch. 8.1 - Supposing a programmer, using absolute mode,...Ch. 8.1 - What is a modal code?Ch. 8.1 - What is another name for the Cartesian coordinate...
Ch. 8.1 - List four G-codes and describe their functions. a....Ch. 8.1 - List four M-codes and describe their functions. a....Ch. 8.1 - What is the name of the character that ends each...Ch. 8.1 - Explain the purpose of the safe-start portion of a...Ch. 8.2 - Name the two primary machine axes on most CNC...Ch. 8.2 - Explain the difference between a turning center...Ch. 8.2 - List the three common types of live toolholders....Ch. 8.2 - Name three major collet styles used in...Ch. 8.2 - Name three types of workholding devices for...Ch. 8.2 - Name three major styles of turning machines....Ch. 8.2 - Explain why some workholding devices can be run at...Ch. 8.2 - Explain the difference between an OD grooving tool...Ch. 8.2 - When machining workpieces made from bar stock,...Ch. 8.2 - Describe how a sub-spindle can be used to increase...Ch. 8.2 - How does a Swiss turning center differ from a...Ch. 8.3 - Write the X- and Z-axis coordinates for the part...Ch. 8.3 - To perform a facing cut using a tool with a nose...Ch. 8.3 - Explain the difference between rigid tapping and...Ch. 8.3 - How must the feed rate for tapping using a...Ch. 8.3 - Describe what happens to a concave radius (fillet)...Ch. 8.3 - Describe what happens to an outside chamfer when...Ch. 8.3 - If a G1 code command is programmed partway through...Ch. 8.3 - List and briefly describe the two methods for...Ch. 8.3 - Explain in your own words the difference between...Ch. 8.3 - In your own words, describe a canned cycle.Ch. 8.3 - List two types of canned cycles besides roughing...Ch. 8.4 - What machine mode is generally used to manually...Ch. 8.4 - MDI stands for _________ ___________ ________.Ch. 8.4 - Which must be set first, the tool geometry offset...Ch. 8.4 - What is the process called where a program is sent...Ch. 8.4 - Explain the purpose of homing.Ch. 8.4 - What is the process called when a new program is...Ch. 8.4 - When setting up a machine to run a program that...Ch. 8.4 - What does MCS stand for?Ch. 8.4 - What is used to adjust the clamping pressure of...Ch. 8.4 - What does MCS stand for?Ch. 8.4 - What does WCS stand for?Ch. 8.4 - A workpiece offset is the distance from __________...Ch. 8.5 - Explain the difference between a machining center...Ch. 8.5 - Name the two major types of ATCs and briefly...Ch. 8.5 - What are the two basic types of tapping...Ch. 8.5 - What are the three most common styles of collets...Ch. 8.5 - What are the two basic types of tapping...Ch. 8.5 - Prob. 6RQCh. 8.5 - A programmable indexing fixture creates a fourth...Ch. 8.5 - A _______ ________ uses interchangeable tooling...Ch. 8.5 - Briefly describe a tombstone used for CNC...Ch. 8.5 - A custom ______ can be designed and built to hold...Ch. 8.5 - The combination of the machining operations...Ch. 8.6 - What are the three major axes used during CNC mill...Ch. 8.6 - What command would be given to turn on the spindle...Ch. 8.6 - What G-code designates IPM feed rate mode? IPR...Ch. 8.6 - What is the purpose of a clearance plane in CNC...Ch. 8.6 - What is the purpose of work coordinate systems?Ch. 8.6 - Briefly define linear interpolation.Ch. 8.6 - If during the last operation on a part, a G1 code...Ch. 8.6 - Briefly describe the use of I and J for the arc...Ch. 8.6 - Write two blocks of code that could be used to...Ch. 8.6 - Briefly explain the difference between rigid and...Ch. 8.6 - Define the initial plane for a canned drilling or...Ch. 8.6 - A G98 in a canned cycle sets the return point to...Ch. 8.6 - A _____ code is used to cancel a canned cycle.Ch. 8.6 - What two codes are used to activate automatic...Ch. 8.6 - What two codes are used to activate automatic...Ch. 8.6 - What code is used to cancel automatic cutter...Ch. 8.7 - Which must be set first, a work offset or a tool...Ch. 8.7 - What mode is used to manually enter programs into...Ch. 8.7 - What is the process called when a program is sent...Ch. 8.7 - Explain what may occur that makes it necessary to...Ch. 8.7 - Explain the purpose of homing.Ch. 8.7 - What is the process called when a new program is...Ch. 8.7 - What are two actions that can be taken during the...Ch. 8.7 - When automatic cutter radius compensation is used...Ch. 8.7 - Which machine mode allows short, temporary program...Ch. 8.7 - Which machine mode is used to run the machine...Ch. 8.7 - What are the two controls on the machine's control...Ch. 8.7 - What control panel feature can be used to slow a...Ch. 8.8 - Prob. 1RQCh. 8.8 - Prob. 2RQCh. 8.8 - What are the three primary steps in creating a CNC...Ch. 8.8 - Prob. 4RQCh. 8.8 - What is the definition of entity?Ch. 8.8 - Why should a toolpath be verified on the screen of...Ch. 8.8 - What is a post-processor used for?Ch. 8.8 - What is it called when mutiple touching entities...Ch. 8.8 - What type of cutting tool is usually used for...
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- Write the NC part program for the part. Holes are threaded and requires two tools; T1 is a 0.5" HSS drill bit and T2 is a 0.5" tapping bit. The rest of the features are cut using a 0.75" HSS milling tool, T3. Feed rate and spindle speed are 10 ipm and 2000 rpm. The material is low- carbon steel. Part thickness is 0.5”. Use dotted lines two show the path of tools movements. Set up proper operation conditions as discussed in the class today.arrow_forwardIn machining operation, if velocity doubled then the 1ool life reduced to 1/16 th of initial value. Taylor's tool life index (n) for a machining operation isarrow_forward1. List the operations and the tools needed to make the following shape.2. Find the speed of rotation (RPM N) of each tool during roughing andfinishing.The material of the piece is Stainless Steel (C45) with CARBIDE TOOL.arrow_forward
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