Degarmo's Materials And Processes In Manufacturing
13th Edition
ISBN: 9781119492825
Author: Black, J. Temple, Kohser, Ronald A., Author.
Publisher: Wiley,
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Textbook Question
Chapter 37, Problem 49RQ
What are the conditions necessary to produce high-quality diffusion welds?
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Chapter 37 Solutions
Degarmo's Materials And Processes In Manufacturing
Ch. 37 - What are the two primary functions of the...Ch. 37 - What are the two major roles of the applied...Ch. 37 - Why might resistance welding be considered a form...Ch. 37 - Why is there no need for fluxes or shielding gases...Ch. 37 - Prob. 5RQCh. 37 - What are the three components that contribute to...Ch. 37 - What measures can be taken to reduce the...Ch. 37 - What factors control the resistance between the...Ch. 37 - What are the possible consequences of too little...Ch. 37 - What is the ideal sequence for pressure...
Ch. 37 - Why do the resistance-welding conditions become...Ch. 37 - What magnitude of current might be required to...Ch. 37 - What are some of the changes that can occur in...Ch. 37 - What is the simplest and most widely used form of...Ch. 37 - What is the typical size of a spot-weld nugget?Ch. 37 - What are the two basic types of stationary...Ch. 37 - What is the major advantage of spot-welding guns?Ch. 37 - What are the pros and cons of a resistance spot...Ch. 37 - What are some of the properties that must be...Ch. 37 - What is the most common metal that is spot welded?Ch. 37 - What is the practical limit of the thicknesses of...Ch. 37 - What design features can be altered to permit the...Ch. 37 - What are the two methods used to produce...Ch. 37 - For what products would resistance butt welding be...Ch. 37 - What two limitations of spot welding can be...Ch. 37 - What limits the number of projection welds that...Ch. 37 - What are some of the attractive features of...Ch. 37 - What are some of the primary limitations to the...Ch. 37 - What type of metallurgical problem might be...Ch. 37 - What were some of the limitations that made the...Ch. 37 - What features promote coalescence in cold welding?Ch. 37 - Describe how the roll-bonding process can be used...Ch. 37 - Describe the friction welding process.Ch. 37 - How is inertia welding similar to friction...Ch. 37 - How are surface impurities removed in the...Ch. 37 - Why are inertia welds of more consistent quality...Ch. 37 - What are some of the geometric limitations of...Ch. 37 - How does linear friction welding differ from...Ch. 37 - How does friction-stir welding differ from...Ch. 37 - What are the primary process variables in...Ch. 37 - What are some of the attractive features of...Ch. 37 - What are some of the materials that have been...Ch. 37 - What is the benefit of adding a preheat laser to...Ch. 37 - Describe the friction-stir spot welding process.Ch. 37 - Prob. 45RQCh. 37 - How do ultrasonic vibrations produce a weld?Ch. 37 - What are some of the geometric limitations of...Ch. 37 - What are some of the attractive features of...Ch. 37 - What are the conditions necessary to produce...Ch. 37 - What kinds of materials can be joined by diffusion...Ch. 37 - How might intermediate layers be used to enhance...Ch. 37 - How are surface contaminants removed during...Ch. 37 - If the interface of a weld is viewed in cross...Ch. 37 - What are some typical applications of explosive...Ch. 37 - Many advanced engineering products, as well as...Ch. 37 - Using the Internet or technical literature,...Ch. 37 - Friction-stir processing is an interesting...Ch. 37 - Investigate the various types of power supplies...Ch. 37 - Consider a muffler being made entirely from...Ch. 37 - Prob. 2CSCh. 37 - Prob. 3CSCh. 37 - An alternate material might be one-side...Ch. 37 - Prob. 5CS
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- Why is uniformly scattered porosity hard to detect in a weld?arrow_forwardProvide a reasonable explanation for the following observation: a welded component made of Al 6061-T6 alloy is routinely found to deform plastically first in the region adjacent to the weld joint despite the fact that the stress is nominally the same everywhere in the component. What solution would you propose to fix this problem, assuming that the weld joint cannot be eliminated from the design?arrow_forward??arrow_forward
- What term describes the fusion or growing together of the grain structure of the materials being welded?arrow_forwardIn short-circuiting transfer, what type of current alloys the liquid metal at the electrode tip to be transferred by direct contact with the molten weld pool?arrow_forward8) The correct ways to control liquation cracking tendency in fusion weld joint are I. Use of filler metal that solidifies before the partially melted zone I. Use of single pass welding with higher net heat input instead of multipass welding III. Use of high energy density processes IV. Preheating the substrates V. Use of base metals with fine grain structure OI, II, and III II, and IV OII, IV, and V O II, III and IVarrow_forward
- 3) Improper cleaning of faying surfaces during fusion welding of carbon steels will primarily lead to Wider heat affected zone O Higher residual stresses Entrapment of gases and formation of inclusions O Higher fracture toughness of weld jointarrow_forwardChoose the correct optionarrow_forward(c) An arc welding is performed to join two metal pieces. After the welding process, the product is subjected to fatigue test. Discuss which part of the weld joint will have high potential to experience fatigue failure.arrow_forward
- QUESTION 1 In an arc welding operation, a groove weld has a cross-sectional area=0.055 in² and is 24 in long. (Round your final answers to 1 decimal place) (a) What quantity of heat (in Btu) is required to accomplish the weld, if the metal to be welded is aluminum? Btu (b) How much heat must be generated at the welding source, if the heat transfer factor = 90% and the melting factor = 60%? H= Btuarrow_forwardDiscuss the arc welding quality and type of defects involved? What are the inspection and testing methods available to check the quality of the weld joint?arrow_forwardQuestion 1 1.1 Identify the weld defect shown in Figure 1 below. Provide reasons for your selection. Figure 1: Weld defect 1.2 Explain how the weld defect, shown in Figure 1, can occur. 1.3 Identify the joining process shown in Figure 2 and explain why this process is frequently used by automotive manufacturers. Figure 2: Joining process frequently used by automotive manufacturers 1.4 Explain the main differences between the joining process shown in Figure 2 and fusion welding processes. 1.5 Name important design considerations applicable to the joining process shown in Figure 2.arrow_forward
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