DeGarmo's Materials and Processes in Manufacturing
12th Edition
ISBN: 9781118987674
Author: J. T. Black, Ronald A. Kohser
Publisher: WILEY
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Textbook Question
Chapter 36, Problem 29RQ
What are the four primary consumable-electrode arc-welding processes?
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Students have asked these similar questions
Problem (17): water flowing in an open channel of a rectangular cross-section with width (b) transitions from a
mild slope to a steep slope (i.e., from subcritical to supercritical flow) with normal water depths of (y₁) and
(y2), respectively.
Given the values of y₁ [m], y₂ [m], and b [m], calculate the discharge in the channel (Q) in [Lit/s].
Givens:
y1 = 4.112 m
y2 =
0.387 m
b = 0.942 m
Answers:
( 1 ) 1880.186 lit/s
( 2 ) 4042.945 lit/s
( 3 ) 2553.11 lit/s
( 4 ) 3130.448 lit/s
Problem (14): A pump is being used to lift water from an underground
tank through a pipe of diameter (d) at discharge (Q). The total head
loss until the pump entrance can be calculated as (h₁ = K[V²/2g]), h
where (V) is the flow velocity in the pipe. The elevation difference
between the pump and tank surface is (h).
Given the values of h [cm], d [cm], and K [-], calculate the maximum
discharge Q [Lit/s] beyond which cavitation would take place at the
pump entrance. Assume Turbulent flow conditions.
Givens:
h = 120.31 cm
d = 14.455 cm
K = 8.976
Q
Answers:
(1) 94.917 lit/s
(2) 49.048 lit/s
( 3 ) 80.722 lit/s
68.588 lit/s
4
Problem (13): A pump is being used to lift water from the bottom
tank to the top tank in a galvanized iron pipe at a discharge (Q).
The length and diameter of the pipe section from the bottom tank
to the pump are (L₁) and (d₁), respectively. The length and
diameter of the pipe section from the pump to the top tank are
(L2) and (d2), respectively.
Given the values of Q [L/s], L₁ [m], d₁ [m], L₂ [m], d₂ [m],
calculate total head loss due to friction (i.e., major loss) in the
pipe (hmajor-loss) in [cm].
Givens:
L₁,d₁
Pump
L₂,d2
오
0.533 lit/s
L1 =
6920.729 m
d1 =
1.065 m
L2 =
70.946 m
d2
0.072 m
Answers:
(1)
3.069 cm
(2) 3.914 cm
( 3 ) 2.519 cm
( 4 ) 1.855 cm
TABLE 8.1
Equivalent Roughness for New Pipes
Pipe
Riveted steel
Concrete
Wood stave
Cast iron
Galvanized iron
Equivalent Roughness, &
Feet
Millimeters
0.003-0.03 0.9-9.0
0.001-0.01 0.3-3.0
0.0006-0.003 0.18-0.9
0.00085
0.26
0.0005
0.15
0.045
0.000005
0.0015
0.0 (smooth) 0.0 (smooth)
Commercial steel or wrought iron 0.00015
Drawn…
Chapter 36 Solutions
DeGarmo's Materials and Processes in Manufacturing
Ch. 36 - What is the principal fuel gas used in oxyfuel-gas...Ch. 36 - Why does an oxyfuel-gas welding torch usually have...Ch. 36 - What is the location of the maximum temperature in...Ch. 36 - What function or functions are performed by the...Ch. 36 - What three types of flames can be produced by...Ch. 36 - Which type of oxyfuel flame is most commonly used?Ch. 36 - What are some of the alternative fuels (other than...Ch. 36 - Why might a welder want to change the tip size (or...Ch. 36 - What is filler metal, and why might it be needed...Ch. 36 - What is the role of a welding flux?
Ch. 36 - Oxyfuel-gas welding has a low rate of heat input....Ch. 36 - For what types of applications is ox\fuel-gas...Ch. 36 - What are some of the more attractive features of...Ch. 36 - How does pressure gas welding differ from the...Ch. 36 - In what way does the torch cutting of ferrous...Ch. 36 - Why might it be possible to use only an oxygen...Ch. 36 - How does an oxyacetylene cutting torch differ from...Ch. 36 - What are some of the ways in which cutting torches...Ch. 36 - When might stack cutting be an attractive process?Ch. 36 - What modification must be incorporated into a...Ch. 36 - If a curved plate is to be straightened by flame...Ch. 36 - Why does the flame-straightening process not work...Ch. 36 - What sorts of problems plagued early attempts to...Ch. 36 - What are the three basic types of current and...Ch. 36 - What is the attractive feature of variable...Ch. 36 - What is the difference between a consumable and...Ch. 36 - What are the three types of metal transfer that...Ch. 36 - What are some of the process variables that must...Ch. 36 - What are the four primary consumable-electrode...Ch. 36 - What are some general properties of the...Ch. 36 - What are some of the functions of the electrode...Ch. 36 - How are welding electrodes commonly classified,...Ch. 36 - Why are shielded metal arc electrodes often baked...Ch. 36 - What are the functions of the fluxing constituents...Ch. 36 - What benefit can be obtained by placing iron...Ch. 36 - Why are shielded metal arc electrodes generally...Ch. 36 - Why is the shielded metal arc welding process...Ch. 36 - What are some of the attractive features of the...Ch. 36 - What is the advantage of placing the flux in the...Ch. 36 - What feature enables the welding current in FCAW...Ch. 36 - What are some of the advantages of gas metal arc...Ch. 36 - Describe the relative performance of argon,...Ch. 36 - For what welding conditions would short circuit...Ch. 36 - What is the least desired mode of metal transfer?Ch. 36 - Which of the metal transfer mechanisms is most...Ch. 36 - Describe the metal transfer that occurs during...Ch. 36 - What are some of the benefits that can be obtained...Ch. 36 - What are some of the attractive features of gas...Ch. 36 - What are some of the primary process variables in...Ch. 36 - What is the attractive feature of advanced gas...Ch. 36 - What other gas metal arc welding modifications...Ch. 36 - What benefits can be gained by using a rectangular...Ch. 36 - What are some of the functions of the flux in...Ch. 36 - What are some of the attractive features of...Ch. 36 - What is the primary goal or objective in bulk...Ch. 36 - What is the current (or proper) designation for...Ch. 36 - What types of shielding gases are used in the gas...Ch. 36 - What are some of the features that must be...Ch. 36 - What can be done to increase the rate of filler...Ch. 36 - What are some of the attractive features of gas...Ch. 36 - For the GTAW process, what are the attractive...Ch. 36 - What are some of the advantages of employing a...Ch. 36 - How are the spot welds produced by gas tungsten...Ch. 36 - How is the heating of the workpiece during plasma...Ch. 36 - What are the two different gas flows in plasma arc...Ch. 36 - What are some of the attractive features of plasma...Ch. 36 - What is the keyhole effect in plasma arc welding?Ch. 36 - What is the primary difference between plasma arc...Ch. 36 - What is the primary objective of stud welding?Ch. 36 - What is the function of the ceramic ferrule placed...Ch. 36 - 71- Describe the sequence of activity in flash...Ch. 36 - How is percussion welding different from flash...Ch. 36 - Prob. 73RQCh. 36 - Describe the ideal thermal cut.Ch. 36 - What is the purpose of the oxygen in oxygen arc...Ch. 36 - Why is plasma arc cutting an attractive wav of...Ch. 36 - What techniques can be used to constrict the arc...Ch. 36 - Compared to oxyfuel cutting, what are some of the...Ch. 36 - How can a nontransferred arc plasma torch be used...Ch. 36 - What are some of the attractive features of...Ch. 36 - What are some of the benefits of performing plasma...Ch. 36 - Describe the relative size of the heat-affected...Ch. 36 - Why might the residual stresses induced during...Ch. 36 - Prob. 84RQCh. 36 - What are typical arc welding currents and...Ch. 36 - What are the attractive features or benefits of an...Ch. 36 - What are jigs, fixtures or positioners, and how...Ch. 36 - Describe thermal deburring.Ch. 36 - When welds fail, it is not uncommon for the...Ch. 36 - For each of the conditions in Problem l, could...Ch. 36 - Using the Internet or technical literature,...Ch. 36 - Using the Internet or technical literature,...Ch. 36 - Identify a new or recent EPA or OSHA regulation...Ch. 36 - Magnesium, while not as strong as steel or...Ch. 36 - Numerous joints appear in bicycle frames, some of...
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