EBK MANUFACTURING ENGINEERING & TECHNOL
7th Edition
ISBN: 9780100793439
Author: KALPAKJIAN
Publisher: YUZU
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Textbook Question
Chapter 32, Problem 32QTP
Figure 32.4 shows qualitatively the tensile and shear strength in brazing as a function of joint clearance. Search the technical literature, obtain data, and plot these curves quantitatively. Comment on your observations.
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19. Describe and explain, with the aid of diagrams, the phenomenon of die swell and how it may be reduced or compensated for in polymer extrusion techniques.20. Describe (with the aid of any diagrams as appropriate) two types of defect that may be encountered in a welded metal joint 21. With reference to optimising the use of weld metal, outline (with the aid of any diagrams as appropriate) two considerations given to welded joint design. 22. Outline the use of liquid (dye/fluorescent) penetrants as a non-destructive testing method. 23. Outline (with the aid of any diagrams if needed) four limitations of adhesive bonding. 24. Threaded components (i.e. screws, nuts, bolts) and rivets are commonly used mechanical fasteners. Describe, with the aid of diagrams, two other methods of mechanical fastening that are also used in manufacturing.
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Chapter 32 Solutions
EBK MANUFACTURING ENGINEERING & TECHNOL
Ch. 32 - What is the difference between brazing and...Ch. 32 - Are fluxes necessary in brazing? If so, why?Ch. 32 - Why is surface preparation important in...Ch. 32 - What materials are typically used in solder?Ch. 32 - Soldering is generally applied to thinner...Ch. 32 - Explain the reasons why a variety of mechanical...Ch. 32 - List three brazing and three soldering techniques.Ch. 32 - Describe the similarities and differences between...Ch. 32 - What precautions should be taken in the...Ch. 32 - What difficulties are involved in joining...
Ch. 32 - Prob. 11RQCh. 32 - What are the principles of (a) wave soldering...Ch. 32 - What is a peel test? Why is it useful?Ch. 32 - What is a combination joint?Ch. 32 - Prob. 15RQCh. 32 - Prob. 16QLPCh. 32 - Prob. 17QLPCh. 32 - Comment on your observations concerning the...Ch. 32 - Give examples of combination joints other than...Ch. 32 - Discuss the need for fixtures for holding...Ch. 32 - Explain why adhesively bonded joints tend to be...Ch. 32 - It is common practice to tin-plate electrical...Ch. 32 - Give three applications where adhesive-bonding is...Ch. 32 - Prob. 24QLPCh. 32 - If you are designing a joint that must be strong...Ch. 32 - Prob. 26QLPCh. 32 - Rate lap, butt, and scarf joints in terms of...Ch. 32 - Prob. 28QLPCh. 32 - Prob. 29QTPCh. 32 - Prob. 30QTPCh. 32 - Prob. 31QTPCh. 32 - Figure 32.4 shows qualitatively the tensile and...Ch. 32 - When manufacturing the fuselage of a commuter...Ch. 32 - Prob. 34SDPCh. 32 - Name several products that have been assembled...Ch. 32 - Suggest methods of attaching a round bar (made of...Ch. 32 - Prob. 38SDPCh. 32 - Prob. 39SDPCh. 32 - Prob. 40SDPCh. 32 - Prob. 41SDPCh. 32 - Describe part shapes that cannot be joined by...Ch. 32 - Prob. 43SDPCh. 32 - Prob. 44SDPCh. 32 - Prob. 45SDPCh. 32 - Prob. 46SDPCh. 32 - Review Fig. 32.9a and explain the shortcoming...
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- 11.17D Develop a chart from other references that presents the properties and applications of engineering adhesives. Organize the chart (table) according to (a) chemical type,arrow_forwardWhat do you understand by the term riveted joint? Explain the necessity of such a joint.arrow_forwardq5arrow_forward
- Compare welding, brazing and soldering.arrow_forwardA pipe can be manufactured as (a) seamless (cold rolled and extruded) or (b) hot rolled and welded. (i) Describe the process for manufacturing each type of pipe: (a) Seamless (cold rolled and extruded) pipe; (b) Hot rolled and welded pipe. (ii) Why might a cold rolled seamless pipe be better suited to drilling operations than a hot rolled and welded pipe? A particle reinforced composite (containing flakes) has particles evenly distributed throughout the matrix where the rule of mixtures applies. (i) State THREE effects that a larger volume of carbon particles within the matrix produces. A drill bit is a cutting tool on the end of a rotary subsea drill. A Thermally Stable Polycrystalline (TSP) drill bit can be used to drill a subsea well. TSP bits are man-made polycrystalline structures consisting of a multitude of synthetic diamond crystals sintered together at high pressure and temperature, used to aid cutting into hard rock formations. (i) Describe THREE reasons why this type…arrow_forwardList the materials that can give off dangerous fumes during welding and require forced ventilation.arrow_forward
- What do you understand by the term welded joint? How it differs from riveted joint?arrow_forward1. In the manufacture of automotive-body panels from carbon-steel sheet, stretcher strains (Lueders bands) are observed, which detrimentally affect surface finish. How can stretcher strains be eliminated? Explain with appropriate sketches. Also discuss how wrinkles in a deep drawing operation can be eliminated.arrow_forwardExplain with neat sketch, the joining process of “Riveting”.arrow_forward
- Explain or contradict the choice to use the following materials as hot-melt adhesives for anapplication in which the assembled part is subjected to impact-type loading. 1. Polyethylene 2. Polystyrene3. Polybutadiene4. Styrene-butadiene thermoplastic elastomer.5. Polyacrylonitrilearrow_forward(b) You are required to joint two parts together by joining process. One of the parts needs to be remove out of an assembly and replaced with a new part several times during the product's life due to failure. Recommend a suitable ioining process for this condition with ONE (1) example.arrow_forward(4) The average flow stress is the flow stress multiplied by which of the following factors: (a) n, (b) (1-n), (c) 1/n, or (d) 1/(1+n), where n is the strain hardening exponent? (5) The strength of a brazed joint is typically (a) equal to, (b) stronger than, or (c) weaker than soldered joint? (6) Thread cutting operation is normally performed on which one of the following machine tools: (a) drill press, (b) lathe, (c) milling machine, (d) planer, or (e shaper? (7) Of the following cutting conditions, which one has the greatest effect on cutting temperature: (a) cutting speed, (b) depth of cut, or (c) feed? (8) The maximum possible draft in a rolling operation depends on which of the following parameters (two correct answers): (a) coefficient of friction, (b) roll diameter, (c) roll velocity, (d) stock thickness, (e) strainarrow_forward
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Differences between Temporary Joining and Permanent Joining.; Author: Academic Gain Tutorials;https://www.youtube.com/watch?v=PTr8QZhgXyg;License: Standard Youtube License