EBK MANUFACTURING ENGINEERING & TECHNOL
7th Edition
ISBN: 8220100793431
Author: KALPAKJIAN
Publisher: PEARSON
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Chapter 32, Problem 31QTP
To determine
Estimate the maximum length-to-diameter ratio of the given rivet so that it would not buckle during riveting.
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19. Describe and explain, with the aid of diagrams, the phenomenon of die swell and how it may be reduced or compensated for in polymer extrusion techniques.20. Describe (with the aid of any diagrams as appropriate) two types of defect that may be encountered in a welded metal joint 21. With reference to optimising the use of weld metal, outline (with the aid of any diagrams as appropriate) two considerations given to welded joint design. 22. Outline the use of liquid (dye/fluorescent) penetrants as a non-destructive testing method. 23. Outline (with the aid of any diagrams if needed) four limitations of adhesive bonding. 24. Threaded components (i.e. screws, nuts, bolts) and rivets are commonly used mechanical fasteners. Describe, with the aid of diagrams, two other methods of mechanical fastening that are also used in manufacturing.
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5. Determine the maximum possible reduction for cold rolling a 300mm thick slab when μ =
0.08, and roll diameter is 600mm. What is the maximum reduction on the same mill for
hot rolling when μ = 0.05.
6. Explain different types of defects which are possible in the welding process.
Chapter 32 Solutions
EBK MANUFACTURING ENGINEERING & TECHNOL
Ch. 32 - What is the difference between brazing and...Ch. 32 - Are fluxes necessary in brazing? If so, why?Ch. 32 - Why is surface preparation important in...Ch. 32 - What materials are typically used in solder?Ch. 32 - Soldering is generally applied to thinner...Ch. 32 - Explain the reasons why a variety of mechanical...Ch. 32 - List three brazing and three soldering techniques.Ch. 32 - Describe the similarities and differences between...Ch. 32 - What precautions should be taken in the...Ch. 32 - What difficulties are involved in joining...
Ch. 32 - Prob. 11RQCh. 32 - What are the principles of (a) wave soldering...Ch. 32 - What is a peel test? Why is it useful?Ch. 32 - What is a combination joint?Ch. 32 - Prob. 15RQCh. 32 - Prob. 16QLPCh. 32 - Prob. 17QLPCh. 32 - Comment on your observations concerning the...Ch. 32 - Give examples of combination joints other than...Ch. 32 - Discuss the need for fixtures for holding...Ch. 32 - Explain why adhesively bonded joints tend to be...Ch. 32 - It is common practice to tin-plate electrical...Ch. 32 - Give three applications where adhesive-bonding is...Ch. 32 - Prob. 24QLPCh. 32 - If you are designing a joint that must be strong...Ch. 32 - Prob. 26QLPCh. 32 - Rate lap, butt, and scarf joints in terms of...Ch. 32 - Prob. 28QLPCh. 32 - Prob. 29QTPCh. 32 - Prob. 30QTPCh. 32 - Prob. 31QTPCh. 32 - Figure 32.4 shows qualitatively the tensile and...Ch. 32 - When manufacturing the fuselage of a commuter...Ch. 32 - Prob. 34SDPCh. 32 - Name several products that have been assembled...Ch. 32 - Suggest methods of attaching a round bar (made of...Ch. 32 - Prob. 38SDPCh. 32 - Prob. 39SDPCh. 32 - Prob. 40SDPCh. 32 - Prob. 41SDPCh. 32 - Describe part shapes that cannot be joined by...Ch. 32 - Prob. 43SDPCh. 32 - Prob. 44SDPCh. 32 - Prob. 45SDPCh. 32 - Prob. 46SDPCh. 32 - Review Fig. 32.9a and explain the shortcoming...
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- Please answer all partsarrow_forwardQuestion 2. It is reduced to 80 mm with forging by stacking a part with a height of 120 mm and a diameter of 75 mm. The friction coefficient between the workpiece and the mold is 0.13. The flow curve of the workpiece is defined by a strength coefficient of 165 MPa and a ping-top of 0.24. Calculate the force during the process at the moments given below and obtain the force-workpiece height graph (1) as soon as it reaches the flow point (flow unit shape change = 0.002), (2) height h = 115 mm, (3) height h = 110 mm, (4) height h = 105 mm, (5) height h = 100 mm, (6) height h = 95 mm, (7) height h = 90 mm, (8) height h = 85 mm, (9) height h = 80 mm,arrow_forwardDiscuss the significance of the initial tightening load and the applied load so far as bolts are concerned. Explain which of the loads must be greater for a properly designed bolted joint and explain how each affects the total load on the bolt.arrow_forward
- To draw an aluminum wire with an initial diameter of 8 mm in three passes, up to a diameter of 4 mm. With the following data: μ = 0.05; α = 0.18 rad; Kfo = 350 MPa; Kf = 740 x ɛ 0.216 MPa; Determine the drawing force at each pass.arrow_forwardA 40 mm diameter solid shaft is to be welded to a flat plate and is required to carry a torque of 2000 Nm. If fillet joint is used foe welding what will be the minimum size of the weld when working shear stress is 76 MPa.arrow_forwardConsider the extrusion of a cylindrical billet. Assume the billet to have a length of 0.3m and a diameter of 0.15m. This is extruded into a cylindrical product that is 0.03m in diameter and 7.5m long (a reduction ratio of 25). Neglecting the areas on the two ends, compute the ratio between the product surface area (wraparound cylinder) and the surface area of the starting billet. How would this ratio change if the product were a square with the same cross-sectional area as that of the 0.03m diameter circle?arrow_forward
- Q#4: (b) Explain the disadvantages of Tube Drawing process in which mandrel is not used.arrow_forwardThe membrane analogy does not apply to the hollow cross-sections considered in Chapter 3 (non-circular twisting). Give an example that clearly shows that it fails and explain why.arrow_forward4)arrow_forward
- (4) The average flow stress is the flow stress multiplied by which of the following factors: (a) n, (b) (1-n), (c) 1/n, or (d) 1/(1+n), where n is the strain hardening exponent? (5) The strength of a brazed joint is typically (a) equal to, (b) stronger than, or (c) weaker than soldered joint? (6) Thread cutting operation is normally performed on which one of the following machine tools: (a) drill press, (b) lathe, (c) milling machine, (d) planer, or (e shaper? (7) Of the following cutting conditions, which one has the greatest effect on cutting temperature: (a) cutting speed, (b) depth of cut, or (c) feed? (8) The maximum possible draft in a rolling operation depends on which of the following parameters (two correct answers): (a) coefficient of friction, (b) roll diameter, (c) roll velocity, (d) stock thickness, (e) strainarrow_forwardA 10 mm thick plate is rolled to 7 mm thick in a rolling mill using 1000 mm diameter rigid rolls. The neutral point is located at an angle of 0.3 times the bite angle from the exit. What will be the thickness of the plate at the neutral point.arrow_forwardA batch of 20 parts is to be welded in a heavy workshop. The parts consist of 3 metal tubes that are to be welded to a rectangular base (See attached figure). The diameter of each bead is 1300 mm and the operation will be done with a stroke speed of 400 mm/min. To weld this batch you know two technicians. The first one is a SMAW specialist, he works with a downtime of 1.2 minutes per piece worked, his labor is paid at $230/hour and replacing an electrode takes him 0.65 minutes per piece. The second technician is an FCAW specialist and has told you that he already has an electrode (he will not charge for it), his labor is paid at $550/hour and he works with a dead time of 0.6 minutes per piece worked. Take into account that each electrode yields to weld 600 mm and that the cost of these is $0.70 each, also consider that, for both operations you will be working at 30 V and 225 A with a unit energy cost $0.1577/kWh and factors f1 and f2 of 0.8 and 0.9 respectively. Determine: The total…arrow_forward
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Differences between Temporary Joining and Permanent Joining.; Author: Academic Gain Tutorials;https://www.youtube.com/watch?v=PTr8QZhgXyg;License: Standard Youtube License