DeGarmo's Materials and Processes in Manufacturing
DeGarmo's Materials and Processes in Manufacturing
12th Edition
ISBN: 9781118987674
Author: J. T. Black, Ronald A. Kohser
Publisher: WILEY
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Chapter 31, Problem 3CS
To determine

The combination of the materials and the associated processes suitable to produce 25,000 to 50,000 units of gear with maximum thickness of 12 in. , outer diameter 3.50 in. , teeth root thickness of 316 in. made from a material with yield strength of 125 ksi and surface hardness of Rockwell C 25 along with the pros and cons of each material.

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1.      A milling operation is to be performed on a ductile cast iron shaft to make slots for assembly. The operation will be done at high speeds for good surface finish. For each of the following tool materials, indicate whether it is a reasonable candidate to use in the operation with a detailed description of why or why not including required alloying element/grade/group etc. where applicable: (i)     plain carbon steel, (ii)  high-speed steel, (iii)            cemented carbide, (iv) ceramic, and (v)   Sintered polycrystalline diamond. After selection of material/materials discuss about (i)     recommended angles and tool signature (ii)  how to held cutting edge, and type of cutting fluids With reasons for each recommended material. 2.      Make a figure and explain how shear plane angle effect the power requirements in the machining. How can you reduce the power requirements during machining in orthogonal cutting?

Chapter 31 Solutions

DeGarmo's Materials and Processes in Manufacturing

Ch. 31 - Prob. 11RQCh. 31 - Prob. 12RQCh. 31 - Prob. 13RQCh. 31 - What is the reason for using a taper tap before a...Ch. 31 - Prob. 15RQCh. 31 - Can a fluteless tap be used for threading a hole...Ch. 31 - What provisions should a designer make so that a...Ch. 31 - What is the major advantage of a spiral-point tap?Ch. 31 - Prob. 19RQCh. 31 - Is it desirable for a tapping fluid to have...Ch. 31 - How does thread milling differ from thread...Ch. 31 - What are the advantages of making threads by...Ch. 31 - Prob. 23RQCh. 31 - Prob. 24RQCh. 31 - What is a fluteless tap?Ch. 31 - Why is the involute form used for gear teeth?Ch. 31 - What is the diametral pitch of a gear?Ch. 31 - What is the relationship between the diametral...Ch. 31 - On a sketch of a gear, indicate the pitch circle,...Ch. 31 - What five requirements must be met for gears to...Ch. 31 - What are the advantages of helical gears compared...Ch. 31 - Prob. 32RQCh. 31 - What difficulty would be encountered in bobbing a...Ch. 31 - What is the only type of machine on which...Ch. 31 - Prob. 35RQCh. 31 - Why arent more gears made by broaching?Ch. 31 - What is the most important property of a crown...Ch. 31 - What are three basic processes for machining...Ch. 31 - Which basic gear-machining process is utilized in...Ch. 31 - When a helical gear is machined on a milling...Ch. 31 - Why is a gear-hobbing machine much more productive...Ch. 31 - Prob. 42RQCh. 31 - What are the advantages of cold-roll forming for...Ch. 31 - Prob. 44RQCh. 31 - Under what conditions should shaving not be used...Ch. 31 - Prob. 46RQCh. 31 - Can lapping be used to finish cast iron gears?Ch. 31 - What factors are usually checked in inspecting...Ch. 31 - What are the basic methods for gear finishing?Ch. 31 - A hob that has a pitch diameter of 76.2 mm is used...Ch. 31 - In Figure 31.17, a form-milling operation and...Ch. 31 - A gear-broaching machine can complete the gear in...Ch. 31 - Prob. 4PCh. 31 - If only three gears described in Problem 4 were to...Ch. 31 - Based on the size and shape of the product,...Ch. 31 - What type of engineering materials might be able...Ch. 31 - Prob. 3CS
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