DeGarmo's Materials and Processes in Manufacturing
12th Edition
ISBN: 9781118987674
Author: J. T. Black, Ronald A. Kohser
Publisher: WILEY
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Textbook Question
Chapter 31, Problem 41RQ
Why is a gear-hobbing machine much more productive than a gear shaper?
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In orthogonal turning of a cylindrical tube of wall thickness 5 mm, the axial and the tangential
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In a production turning operation, the workpart is 60 mm in diameter and 500 mm long. A feed of 0.75 mm/rev is used in the operation. If cutting speed=9 m/s, the tool must be changed every 4 workparts; But if cutting speed=5 m/s, the tool can be used to produce 50 pieces between tool changes. Determine the Taylor tool life equation for this job. (use the equations given below for solution)
In a production turning operation, the workpart is 60 mm in diameter and 500 mm
long. A feed of 0.75 mm/rev is used in the operation. If cutting speed-9 m/s, the tool
must be changed every 4 workparts; But if cutting speed=5 m/s, the tool can be used
to produce 50 pieces between tool changes. Determine the Taylor tool life equation for
this job. (use the equations given below for solution)
L
Tm- 1,= Nf
N
AD, vT" = C
%3|
AD,L
Tm
fv
Chapter 31 Solutions
DeGarmo's Materials and Processes in Manufacturing
Ch. 31 - How does the pitch diameter differ from the major...Ch. 31 - Prob. 2RQCh. 31 - Prob. 3RQCh. 31 - Prob. 4RQCh. 31 - Prob. 5RQCh. 31 - Explain the meaning of 14 -20 UNC-3A.Ch. 31 - Prob. 7RQCh. 31 - Prob. 8RQCh. 31 - Prob. 9RQCh. 31 - Prob. 10RQ
Ch. 31 - Prob. 11RQCh. 31 - Prob. 12RQCh. 31 - Prob. 13RQCh. 31 - What is the reason for using a taper tap before a...Ch. 31 - Prob. 15RQCh. 31 - Can a fluteless tap be used for threading a hole...Ch. 31 - What provisions should a designer make so that a...Ch. 31 - What is the major advantage of a spiral-point tap?Ch. 31 - Prob. 19RQCh. 31 - Is it desirable for a tapping fluid to have...Ch. 31 - How does thread milling differ from thread...Ch. 31 - What are the advantages of making threads by...Ch. 31 - Prob. 23RQCh. 31 - Prob. 24RQCh. 31 - What is a fluteless tap?Ch. 31 - Why is the involute form used for gear teeth?Ch. 31 - What is the diametral pitch of a gear?Ch. 31 - What is the relationship between the diametral...Ch. 31 - On a sketch of a gear, indicate the pitch circle,...Ch. 31 - What five requirements must be met for gears to...Ch. 31 - What are the advantages of helical gears compared...Ch. 31 - Prob. 32RQCh. 31 - What difficulty would be encountered in bobbing a...Ch. 31 - What is the only type of machine on which...Ch. 31 - Prob. 35RQCh. 31 - Why arent more gears made by broaching?Ch. 31 - What is the most important property of a crown...Ch. 31 - What are three basic processes for machining...Ch. 31 - Which basic gear-machining process is utilized in...Ch. 31 - When a helical gear is machined on a milling...Ch. 31 - Why is a gear-hobbing machine much more productive...Ch. 31 - Prob. 42RQCh. 31 - What are the advantages of cold-roll forming for...Ch. 31 - Prob. 44RQCh. 31 - Under what conditions should shaving not be used...Ch. 31 - Prob. 46RQCh. 31 - Can lapping be used to finish cast iron gears?Ch. 31 - What factors are usually checked in inspecting...Ch. 31 - What are the basic methods for gear finishing?Ch. 31 - A hob that has a pitch diameter of 76.2 mm is used...Ch. 31 - In Figure 31.17, a form-milling operation and...Ch. 31 - A gear-broaching machine can complete the gear in...Ch. 31 - Prob. 4PCh. 31 - If only three gears described in Problem 4 were to...Ch. 31 - Based on the size and shape of the product,...Ch. 31 - What type of engineering materials might be able...Ch. 31 - Prob. 3CS
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Need a deep-dive on the concept behind this application? Look no further. Learn more about this topic, mechanical-engineering and related others by exploring similar questions and additional content below.Similar questions
- In a production turning operation, the workpart is 60 mm in diameter and 500 mm long. A feed of 0.75 mm/rev is used in the operation. If cutting speed=9 m/s, the tool must be changed every 4 workparts; But if cutting speed=5 m/s, the tool can be used to produce 50 pieces between tool changes. Determine the Taylor tool life equation for this job. (use the equations given below for solution)arrow_forwardWhat is the working principle of shaper machine?arrow_forwardExplain the difference between gear hobbing and gear shaping with referenceto various relative motions and applicationsarrow_forward
- I need the answer as soon as possiblearrow_forwardPlease answer all partsarrow_forward(c) Refer to Figure 3(c) and assuming that D = 240 mm, w = 66 mm, I = 700 mm, d = 3.5 mm, v = 0.65 m/min, and N = 300 rpm. The cutter has 8 inserts, and the workpiece material is a high-strength aluminum alloy. Calculate: (i) (ii) (iii) feed per tooth material-removal rate cutting time Workpiece Workpiece Cutter Cutter Machined surface Figure 3(c)arrow_forward
- Please need within 30 min Thank you.arrow_forwarda) With a neat diagram briefly explain the principle of operation of Shaping machine.b) Write any four comparisons between a shaper and a planer.arrow_forwardwhat is the range of gear sizes can be achieved by forging, extrusion and metal removal processes.arrow_forward
- A cemented carbide tool is used to turn a part with length = 18.0 in and diameter = 3.0 in. The parameters in the Taylor equation are: n = 0.27 and C = 1200. The rate for the operator and machine tool = $33.00/hr, and the tooling cost per cutting edge = $2.00. It takes 3.0 min to load and unload the workpart and 1.50 min to change tools. The feed = 0.013 in/rev. Determine: Cutting speed for maximum production rate, Tool life in min of cutting, and Cycle time and cost per unit of product.arrow_forwardWhats the answer for this please ?arrow_forwardA 16mm Solid carbide tool with two teeth is used to machine Aluminium using the cutting speed of 275.00 m/min. The feed per tooth is 0.28 mm. What is the right feed rate to use to program the CNC machine? Your Answer: Answerarrow_forward
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