Manufacturing Engineering & Technology
Manufacturing Engineering & Technology
7th Edition
ISBN: 9780133128741
Author: Serope Kalpakjian, Steven Schmid
Publisher: Prentice Hall
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Chapter 26, Problem 50SDP

Conduct a literature search, and explain how observing the color, brightness, and shape of sparks produced in grinding can be a useful guide to identifying the type of material being ground and its condition.

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2 A metal block of mass m = 10 kg is sliding along a frictionless surface with an initial speed Vo, as indicated below. The block then slides above an electromagnetic brake that applies a force FEB to the block, opposing its motion. The magnitude of the electromagnetic force varies quadratically with the distance moved along the brake (x): 10 FEB = kx², with k = 5 N m² V₁ = 8 m/s m = 10 kg FEB Frictionless surface Electromagnetic brake ⇒x Determine how far the block slides along the electromagnetic brake before stopping, in m.
Q1: Determine the length, angle of contact, and width of a 9.75 mm thick leather belt required to transmit 15 kW from a motor running at 900 r.p.m. The diameter of the driving pulley of the motor is 300 mm. The driven pulley runs at 300 r.p.m. and the distance between the centers of two pulleys is 3 meters. The density of the leather is 1000 kg/m³. The maximum allowable stress in the leather is 2.5 MPa. The coefficient of friction between the leather and pulley is 0.3. Assume open belt drive.
5. A 15 kW and 1200 r.p.m. motor drives a compressor at 300 r.p.m. through a pair of spur gears having 20° stub teeth. The centre to centre distance between the shafts is 400 mm. The motor pinion is made of forged steel having an allowable static stress as 210 MPa, while the gear is made of cast steel having allowable static stress as 140 MPa. Assuming that the drive operates 8 to 10 hours per day under light shock conditions, find from the standpoint of strength, 1. Module; 2. Face width and 3. Number of teeth and pitch circle diameter of each gear. Check the gears thus designed from the consideration of wear. The surface endurance limit may be taken as 700 MPa. [Ans. m = 6 mm; b= 60 mm; Tp=24; T=96; Dp = 144mm; DG = 576 mm]

Chapter 26 Solutions

Manufacturing Engineering & Technology

Ch. 26 - What are the differences between coated and bonded...Ch. 26 - What is the purpose of the slurry in...Ch. 26 - Explain why grinding operations may be necessary...Ch. 26 - Why is there such a wide variety of types, shapes,...Ch. 26 - Prob. 15QLPCh. 26 - The grinding ratio, G, depends on the type of...Ch. 26 - What are the consequences of allowing the...Ch. 26 - Explain why speeds are much higher in grinding...Ch. 26 - Prob. 19QLPCh. 26 - Prob. 20QLPCh. 26 - Prob. 21QLPCh. 26 - Referring to the preceding chapters on processing...Ch. 26 - Explain the reasons that so many deburring...Ch. 26 - What precautions should you take when grinding...Ch. 26 - Prob. 25QLPCh. 26 - What factors could contribute to chatter in...Ch. 26 - Prob. 27QLPCh. 26 - Prob. 28QLPCh. 26 - Describe the effects of a wear flat on the overall...Ch. 26 - What difficulties, if any, could you encounter in...Ch. 26 - Prob. 31QLPCh. 26 - Prob. 32QLPCh. 26 - Prob. 33QLPCh. 26 - Jewelry applications require the grinding of...Ch. 26 - List and explain factors that contribute to poor...Ch. 26 - Calculate the chip dimensions in surface grinding...Ch. 26 - If the strength of the workpiece material is...Ch. 26 - Assume that a surface-grinding operation is being...Ch. 26 - Estimate the percent increase in the cost of the...Ch. 26 - Assume that the energy cost for grinding an...Ch. 26 - It is known that, in grinding, heat checking...Ch. 26 - Prob. 45QTPCh. 26 - With appropriate sketches, describe the principles...Ch. 26 - Prob. 47SDPCh. 26 - Vitrified grinding wheels (also called ceramic...Ch. 26 - Conduct a literature search, and explain how...Ch. 26 - Visit a large hardware store and inspect the...Ch. 26 - Obtain a small grinding wheel or a piece of a...Ch. 26 - In reviewing the abrasive machining processes in...Ch. 26 - Obtain pieces of sandpaper and emery cloth of...Ch. 26 - On the basis of the contents of this chapter,...
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