Describe the distinctive features of machining centers, and explain why these machines are so versatile.

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Answer 1

Textbook Question

Chapter 25, Problem 1RQ

Describe the distinctive features of machining centers, and explain why these machines are so versatile.

Expert Solution & Answer

To determine

Describe the distinctive features of machining centers, and explain why these machines are so versatile.

Explanation of Solution

Features of machining centers:-

1. Machining centers are skilled of controlling extensive variety of parts size and shapes proficiently, cost effectively and with most dimensional correctness.

2. The time needed for loading and unloading work piece, shifting tool, gauging of the part and troubleshooting is restricted. So output is enhanced and lessening the cost.

3. For the identification of tool breakage, these machines are prepared with tool condition monitoring devices and wear as probes for tool wear compensation also for tool positioning.

Versatility of machining centers: -

1. These machines are multipurpose and rapid from the one kind of product to another.

2. These machines are comparatively compacted and extremely automated and have advance control system to restrict the cost for the labor.

3. Machining centers are existing in a vast variety of features and sizes. Generally, capacities range up to 75 kW (100 hp). Extreme spindle speeds are normally in the range from 4000 to 8000 rpm, and some are as high as 75,000 rpm for exceptional applications, with the help of small-diameter cutters.

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Identify some of the reasons why machining is commercially and technologically important.

For the following application, identify one or more nontraditional machining processes that might be used, and present arguments to support your selection. Assume that either the part geometry or the work material (or both) preclude the use of conventional machining. The application is a matrix of 0.1 mm (0.004 in) diameter holes in a plate of 3.2 mm (0.125 in) thick hardened tool steel. The matrix is rectangular, 75 by 125 mm (3.0 by 5.0 in) with the separation between holes in each direction = 1.6 mm ( 0.0625 in).

Answer 2

Textbook Question

Chapter 25, Problem 1RQ

Describe the distinctive features of machining centers, and explain why these machines are so versatile.

Expert Solution & Answer

To determine

Describe the distinctive features of machining centers, and explain why these machines are so versatile.

Explanation of Solution

Features of machining centers:-

1. Machining centers are skilled of controlling extensive variety of parts size and shapes proficiently, cost effectively and with most dimensional correctness.

2. The time needed for loading and unloading work piece, shifting tool, gauging of the part and troubleshooting is restricted. So output is enhanced and lessening the cost.

3. For the identification of tool breakage, these machines are prepared with tool condition monitoring devices and wear as probes for tool wear compensation also for tool positioning.

Versatility of machining centers: -

1. These machines are multipurpose and rapid from the one kind of product to another.

2. These machines are comparatively compacted and extremely automated and have advance control system to restrict the cost for the labor.

3. Machining centers are existing in a vast variety of features and sizes. Generally, capacities range up to 75 kW (100 hp). Extreme spindle speeds are normally in the range from 4000 to 8000 rpm, and some are as high as 75,000 rpm for exceptional applications, with the help of small-diameter cutters.

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Answer 3

Textbook Question

Chapter 25, Problem 1RQ

Describe the distinctive features of machining centers, and explain why these machines are so versatile.

Expert Solution & Answer

To determine

Describe the distinctive features of machining centers, and explain why these machines are so versatile.

Explanation of Solution

Features of machining centers:-

1. Machining centers are skilled of controlling extensive variety of parts size and shapes proficiently, cost effectively and with most dimensional correctness.

2. The time needed for loading and unloading work piece, shifting tool, gauging of the part and troubleshooting is restricted. So output is enhanced and lessening the cost.

3. For the identification of tool breakage, these machines are prepared with tool condition monitoring devices and wear as probes for tool wear compensation also for tool positioning.

Versatility of machining centers: -

1. These machines are multipurpose and rapid from the one kind of product to another.

2. These machines are comparatively compacted and extremely automated and have advance control system to restrict the cost for the labor.

3. Machining centers are existing in a vast variety of features and sizes. Generally, capacities range up to 75 kW (100 hp). Extreme spindle speeds are normally in the range from 4000 to 8000 rpm, and some are as high as 75,000 rpm for exceptional applications, with the help of small-diameter cutters.

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Answer 4

Textbook Question

Chapter 25, Problem 1RQ

Describe the distinctive features of machining centers, and explain why these machines are so versatile.

Expert Solution & Answer

To determine

Describe the distinctive features of machining centers, and explain why these machines are so versatile.

Explanation of Solution

Features of machining centers:-

1. Machining centers are skilled of controlling extensive variety of parts size and shapes proficiently, cost effectively and with most dimensional correctness.

2. The time needed for loading and unloading work piece, shifting tool, gauging of the part and troubleshooting is restricted. So output is enhanced and lessening the cost.

3. For the identification of tool breakage, these machines are prepared with tool condition monitoring devices and wear as probes for tool wear compensation also for tool positioning.

Versatility of machining centers: -

1. These machines are multipurpose and rapid from the one kind of product to another.

2. These machines are comparatively compacted and extremely automated and have advance control system to restrict the cost for the labor.

3. Machining centers are existing in a vast variety of features and sizes. Generally, capacities range up to 75 kW (100 hp). Extreme spindle speeds are normally in the range from 4000 to 8000 rpm, and some are as high as 75,000 rpm for exceptional applications, with the help of small-diameter cutters.

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Answer 5

Textbook Question

Answer 6

Textbook Question

Answer 7

Expert Solution & Answer

To determine

Describe the distinctive features of machining centers, and explain why these machines are so versatile.

Explanation of Solution

Features of machining centers:-

1. Machining centers are skilled of controlling extensive variety of parts size and shapes proficiently, cost effectively and with most dimensional correctness.

2. The time needed for loading and unloading work piece, shifting tool, gauging of the part and troubleshooting is restricted. So output is enhanced and lessening the cost.

3. For the identification of tool breakage, these machines are prepared with tool condition monitoring devices and wear as probes for tool wear compensation also for tool positioning.

Versatility of machining centers: -

1. These machines are multipurpose and rapid from the one kind of product to another.

2. These machines are comparatively compacted and extremely automated and have advance control system to restrict the cost for the labor.

3. Machining centers are existing in a vast variety of features and sizes. Generally, capacities range up to 75 kW (100 hp). Extreme spindle speeds are normally in the range from 4000 to 8000 rpm, and some are as high as 75,000 rpm for exceptional applications, with the help of small-diameter cutters.

Answer 8

Expert Solution & Answer

To determine

Describe the distinctive features of machining centers, and explain why these machines are so versatile.

Explanation of Solution

Features of machining centers:-

1. Machining centers are skilled of controlling extensive variety of parts size and shapes proficiently, cost effectively and with most dimensional correctness.

2. The time needed for loading and unloading work piece, shifting tool, gauging of the part and troubleshooting is restricted. So output is enhanced and lessening the cost.

3. For the identification of tool breakage, these machines are prepared with tool condition monitoring devices and wear as probes for tool wear compensation also for tool positioning.

Versatility of machining centers: -

1. These machines are multipurpose and rapid from the one kind of product to another.

2. These machines are comparatively compacted and extremely automated and have advance control system to restrict the cost for the labor.

3. Machining centers are existing in a vast variety of features and sizes. Generally, capacities range up to 75 kW (100 hp). Extreme spindle speeds are normally in the range from 4000 to 8000 rpm, and some are as high as 75,000 rpm for exceptional applications, with the help of small-diameter cutters.

Answer 9

Expert Solution & Answer

Answer 10

Expert Solution & Answer

Answer 11

To determine

Describe the distinctive features of machining centers, and explain why these machines are so versatile.

Answer 12

Explanation of Solution

Features of machining centers:-

1. Machining centers are skilled of controlling extensive variety of parts size and shapes proficiently, cost effectively and with most dimensional correctness.

2. The time needed for loading and unloading work piece, shifting tool, gauging of the part and troubleshooting is restricted. So output is enhanced and lessening the cost.

3. For the identification of tool breakage, these machines are prepared with tool condition monitoring devices and wear as probes for tool wear compensation also for tool positioning.

Versatility of machining centers: -

1. These machines are multipurpose and rapid from the one kind of product to another.

2. These machines are comparatively compacted and extremely automated and have advance control system to restrict the cost for the labor.

3. Machining centers are existing in a vast variety of features and sizes. Generally, capacities range up to 75 kW (100 hp). Extreme spindle speeds are normally in the range from 4000 to 8000 rpm, and some are as high as 75,000 rpm for exceptional applications, with the help of small-diameter cutters.

Answer 13

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Describe the distinctive features of machining centers, and explain why these machines are so versatile.

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